Peak Scientific FUSION 1010 User manual

Fountain Crescent T: +44 (0)141 812 8100 Part No. IG-FUSION 1010

Inchinnan Business Park F: +44 (0)141 812 8200 Rev. 3

Inchinnan, PA4 9RE W: www.peakscientific.com

Scotland, UK E: info@peakscientific.com Page Page 1 of 7

Installation Guide –FUSION 1010 Generator

FITTINGS KIT

Fountain Crescent T: +44 (0)141 812 8100 Part No. IG-FUSION 1010

Inchinnan Business Park F: +44 (0)141 812 8200 Rev. 3

Inchinnan, PA4 9RE W: www.peakscientific.com

Scotland, UK E: info@peakscientific.com Page Page 2 of 7

INSTALLATION

Unpack the generator from the

shipping crate and place on a flat

surface. To remove the transit

bracket, firstly remove the RH side

panel.

Using the 8mm Hex-

Key provided in the

fittings kit, turn the lock

90oto the left.

An earth lead is connected

to the inside of the panel.

This can be removed by

pulling it off the spade

connector on the door.

With the RH side panel removed you now have

access to the transit bracket. This is located under

the compressor and is painted red. To remove the

transit bracket remove the 4 screws indicated.

Once these screws have been

removed the transit bracket can be

pulled out.

**NOTE**

Do not discard the transit brackets or screws as these will be needed again if the

unit is to be transported from its current location.

Fountain Crescent T: +44 (0)141 812 8100 Part No. IG-FUSION 1010

Inchinnan Business Park F: +44 (0)141 812 8200 Rev. 3

Inchinnan, PA4 9RE W: www.peakscientific.com

Scotland, UK E: info@peakscientific.com Page Page 3 of 7

Re connect the earth connection by

pushing the spade connector onto the

spade terminal as shown.

Place the door panel in position

The locks are secured by turning the lock

90oto the right using the hex key provided.

From the fittings kit, take each ¼”

compression fitting and insert in the Zero

Nitrogen and Zero Air ports. It is

recommended that PTFE tape is applied to the

thread to ensure a leak-tight fit.

Fountain Crescent T: +44 (0)141 812 8100 Part No. IG-FUSION 1010

Inchinnan Business Park F: +44 (0)141 812 8200 Rev. 3

Inchinnan, PA4 9RE W: www.peakscientific.com

Scotland, UK E: info@peakscientific.com Page Page 4 of 7

10.

From the fittings kit, select the 6mm push-fit

fittings and connect it to the outlet port

marked ‘DRAIN’ on the rear of the unit

using a 16mm or 5/8” spanner.

Connect the 2m Nylon tube to the drain line,

ensure the tube is pushed fully in and gripped

securely by the fitting.

Fit the other end of the drain line to a suitable

drain connection or container. The container

must NOT have an airtight seal as water and

air will be expelled periodically under a slight

pressure.

11.

12.

Select the appropriate mains cable from the

fittings kit and plug the IEC 60320/C19 socket

into the mains input at the rear of the

generator.

Plug the mains cable into an appropriate

230VAC 50/60Hz single phase power

supply

Fountain Crescent T: +44 (0)141 812 8100 Part No. IG-FUSION 1010

Inchinnan Business Park F: +44 (0)141 812 8200 Rev. 3

Inchinnan, PA4 9RE W: www.peakscientific.com

Scotland, UK E: info@peakscientific.com Page Page 5 of 7

13.

14.

With the mains plug connected and mains

power on, switch on the generator at the front

panel.

The green ready LED will pulse throughout

its start-up procedure. The fascia panel

will indicate an increase in pressure after

25 minutes. Start-up completion is

indicated by a solidly illuminated green

ready LED. This will take up to 3 hours.

**NOTE**

The generator must be allowed to complete its start up procedure, as per step 14. This time

should be utilised by connecting suitable fittings to the application. However, do not connect

the generator at this time.

15.

16.

After completion of the start-up

procedure, switch the generator power

OFF at the switch on the front panel.

The Zero Air pressure should be

allowed to dissipate before proceeding.

Connect the 1/8” copper tube to the Zero Nitrogen

and Zero Air compression fittings. The other ends

should be connected to the correct inlets of the

application.

Fountain Crescent T: +44 (0)141 812 8100 Part No. IG-FUSION 1010

Inchinnan Business Park F: +44 (0)141 812 8200 Rev. 3

Inchinnan, PA4 9RE W: www.peakscientific.com

Scotland, UK E: info@peakscientific.com Page Page 6 of 7

17.

18.

Switch the generator power ON at the switch

on the front panel.

After several minutes the generator will

indicate it is ready for use with a solid green

ready indicator. Ensure all external fittings

are leak tested.

19.

CONGRATULATIONS

Your PEAK SCIENTIFIC gas generator is now fully installed, operational and ready to

supply gas on demand to your instrument.

General Notes

* The generator will operate on voltages of 230VAC +/- 10%. This means it will operate

between 207V and 253V. If the generator is operated on a supply voltage of less than

220V the internal compressor will work harder and the service life of the compressors

will be reduced. It is ok to operate the generator on a mains voltage between 207V and

220V for a short period of time, however we would recommend fitting the transformer,

detailed below, at your earliest convenience. Mains voltages between 220V and 253V

no transformer is required.

The Transformer can be ordered directly from Peak Scientific, Peak part number is...

06-3200 –Dual Tap Transformer 200V –230V

For all other technical specifications, operating instructions,

service requirements, contact details and trouble shooting,

please refer to the user manual contained on the CD supplied

in the fittings kit. Please keep this for future reference.

Fountain Crescent T: +44 (0)141 812 8100 Part No. IG-FUSION 1010

Inchinnan Business Park F: +44 (0)141 812 8200 Rev. 3

Inchinnan, PA4 9RE W: www.peakscientific.com

Scotland, UK E: info@peakscientific.com Page Page 7 of 7

Product Warranty Registration

IMPORTANT

On completion of the installation of a new Gas Generator, please complete this form to notify

Peak Scientific of the generator location and installation date which will start the generator’s

warranty period.

If this form is not returned to Peak Scientific, then the Generator Warranty is for the lesser period,

of twelve months from the date of delivery, or thirteen months from the date of dispatch from

the factory.

To register your generator and guarantee Warranty entitlement, send the completed form to Peak

Scientific by:

Email to marketing@peakscientific.com

Phone to +44 141 530 4185

Fax to +44 141 812 8200

Or register online at: http://www.peakscientific.com/service-and-support/warranty-

registration

PRODUCT WARRANTY REGISTRATION

Company:

CONTACT Name:

Address:

Email Address:

CITY/TOWN:

Generator Serial Number:

POSTCODE:

Country:

Model Type: FUSION 1010

Telephone:

Installation Date (DD/MM/YYYY):

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