PAT DS 350 Guide
CONSOLE REPLACEMENT INSTRUCTIONS
DS350 Graphic On-Dash
Graphic Console
Replacement
CONSOLE REPLACEMENT INSTRUCTIONS
SkyAzúl, Equipment Solutions www.skyazul.com 301-371-6126
NOTICE
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16 Walnut Street
Middletown, MD 21769
Fax 301-371-0029
Console Replacement Instructions
TABLEOF CONTENTS
CONSOLE INSTALLATION ………………………………………………….. 2
050-350-061-351 / 050-350-061-354 Console Installation overview ……… 2
050-350-061-189 / 050-350-061-355 Console Installation overview ……… 3
CENTRAL UNIT, DS350GM (24 350 06 300x)……………………………… 4
System Software Installation Overview……………………………………….. 4
Procedure 1. Eprom Replacement ..………………………………………….. 4
Procedure 2. Strain Relief Installation ………………………………………. 5
Procedure 3. Console cable installation in central unit ……………………. 6
CENTRAL UNIT, DS350G (24 350 06 0700, 0701, 0721, 2766) …………. 7
System Software Replacement for DS350G ………………………………… 7
Serial Interface Installation ……………………………………………………. 8
Central Unit Preparation………………………………………………………… 9
Central Cable Assembly Installation …………………………………………. 9
Grounding of Inner Shield ……………………………………………………… 9
DS350G Central Unit Wiring (24 350 06 2766)……………………………….10
DS350G Central Unit Wiring (24 350 06 0701, 0721)………………………..11
DS350G Central Unit Wiring (24 350 06 0700)……………………………….12
CENTRAL UNIT, DS350G (24 350 06 2767)…………………………………13
Serial Interface Installation………………………………………………………13
Central Unit Preparation…………………………………………………………14
Cable assembly installation……………………………………………………..14
Grounding of Inner Shield……………………………………………………….14
DS350G Central Unit Wiring…………………………………………………….15
CENTRAL UNIT, DS350GM (24 350 06 3015)……………………………….16
Procedure 1. Strain Relief Installation…………………………………………16
Procedure 2. Console cable installation in central unit………………………17
REQUIRED TOOL LIST
1 - #1 PHILLIPS HEAD SCREWDRIVERS
1 – ¼” SLOTTED HEAD SCREWDRIVERS
1 – ADJUSTABLE WRENCH
1 – WIRE CUTTERS
1 – VICE GRIP PLIERS
1 – ROLL INSULATION TAPE
1 – NEEDLE NOSE PLIERS
1 – WIRE CRIMPING PLIERS
1 – UTILITY KNIFE
1 – EPROM PULLER
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Console Replacement Instructions
050-350-061-351 / 050-350-061-354 CONSOLE INSTALLATION OVERVIEW
1. Remove existing console at the adjustment knobs. (Fig. 1)
2. Install new console on the dash using the existing mounting bracket.
3. Connect and fix the connector on console cable assy 031-300-060-598 to the console. (Fig. 2)
4. Route console cable assy to the central unit following the same path as the existing console cable
assy.
5. Refer to appropriate Central Unit section for further installation instructions.
6. Cable Assembly 031-300-060-520 will be required for installation of the lightbar option currently
installed on the DS350GW horizontal and vertical consoles.
050-350-061-351 / 050-350-061-354
Fig. 1 Fig. 2
WIRE COLOR CHART
BLU (BLUE)
BRN (BROWN)
GRA (GRAY)
GRN (GREEN)
PNK (PINK)
WHT (WHITE)
YEL (YELLOW)
Fig. 3
NOTE:
Cable Assembly 031-300-060-520 will be
required for installation of the lightbar option
currently installed on the DS350GW horizontal
and vertical consoles.
Adjustment knobs
Secure with screw
Lightbar connection
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Console Replacement Instructions
050-350-061-189 / 050-350-061-355 CONSOLE INSTALLATION OVERVIEW
1. Remove existing console, console wiring, and housing. Note: The existing wiring will be used to
wire the new console.
2. Install (2) console nut strips item 2 using (4) screws item 3 through the existing countersunk holes in
dash per Detail “B”.
3. Install new console with housing in tact. Secure to nut strips item 2 with (8) screws item 4 per
Detail “B”.
4. secure existing cable with clamp (part of console) per View C-C. Be sure the cable’s outer shield is
in contact with the clamp.
5. wire the 8-pole connector on the rear of the console per the wiring diagram. Ref. View C-C.
ITEM PART NUMBER QTY DESCRIPTION
1 050-350-061-355 1 CONSOLE, DS350 IN-DASH GRAPHICREPLACEMENT FOR DS350/1319
2 031-300-050-746 2 MOUNTING PLATE, CONSOLE NUTSTRIP
3 031-300-050-515 4 SCREW, #6-32 X 1/2, FH, PH
4 031-300-050-547 8 SCREW, #6-32 X 3/4 ALLEN HEADBLACK MACHINE SCREW
5 024-350-300-147 1 BOARD, SERIAL INTERFACE DS350/0147/VAR.
6 031-300-060-610 1 CABLE ASSY, 4 COND LT
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Console Replacement Instructions
CENTRAL UNIT, DS350GM (24 350 06 300x)
System Software Installation Overview
1. Remove C.U. lid.
2. Check the system software version. If it is NOT a CGMT version,
(label says CGMT Vx.x) remove it and replace
with (GGMT V2.0) system software eprom. (Fig.4)
(For further eprom replacement instructions
see Procedure1 below.)
PROCEDURE 1. EPROM REPLACEMENT
Remove cover, from central unit.
CAUTION: Before handling the EPROM, discharge any static
electricity from your body by touching a grounded point.
The EPROM could be damaged by static electricity.
1. Refer to the drawing below for correct eprom locations. (Fig.4a)
2. Remove the old system eprom, from the main board. Be careful to pull the eprom out
without bending the legs.
NOTE: Ensure the notch is in the correct direction. Notch on eprom must match the notch on the
socket and markings on the board.
3. Place new eprom in the correct eprom socket as shown. Carefully align the new eprom legs
with the socket and push the eprom into place. Be careful not to bend any of the legs.
TLK
DATA
SYSTEM
2
Fig. 4
Fig. 4a
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Console Replacement Instructions
PROCEDURE 2. STRAIN RELIEF INSTALLATION
1. Remove existing cable, ferrite filter and strain relief from central unit. (Fig. 5)
2. Install the new PG13.5 RED/WHT strain relief using the existing PG13.5 nut, from the strain
relief just removed.
3. Reinstall ferrite filter. (Fig. 5a).
Note: Outer shield is grounded at strain relief insert.
Fig. 5
Fig. 5a
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Console Replacement Instructions
PROCEDURE 3. CONSOLE CABLE INSTALLATION IN CENTRAL UNIT
1. Ensure console is properly installed in cab.
2. Route console cable assembly (031-300-060-598) to the central unit following the same path as the
existing console cable assembly. Cut the console cable to the appropriate length.
3. Wire the console cable assembly in central unit referencing the diagram. (Fig. 6)
4. Install the C.U. lid. Reinstall and any grounding wires removed, then install the cover and tighten
screws, making sure the rubber gasket, is positioned correctly, to prevent any moisture from entering the
central unit.
Fig. 6
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