Parklands 700ATV User manual
1
700ATV Maintenance Manual
2
Catalogue
General Information
……………………………...5
1 Description
…………………………………………………..5
1.1 Identification code………..……………………………..6
1.1.1. Frame No. …………………………………………………6
1.1.2. Engine No.…………………………………………………7
1.2 Special tools, instruments and meters…………………7
1.3 Periodic maintenance chart……………………………….9
Engine
………………………………………………………….11
2. Inspection and adjustment of engine
…………….11
2.1 Inspection of cylinder head, intake
and exhaust valve………………………………………….11
2.2 Inspection of spark Plug………………………………….12
2.3 Inspection of cylinder, piston and piston ring…….14
2.4 Inspection of crankshaft………………………………….17
2.5 Inspection of clutch……………………………………….18
2.6 Inspection of carburetor………………………………….18
2.7 Inspection of air filter………………………………….19
2.8 Inspection of oil filter………………………………….20
2.9 Inspection of lubrication system……………………….20
2.10 Lubrication of engine…………………………………….21
2.11 Inspection of cylinder head…………………………….21
3
3.Disassembly of engine
……………………………………27
3.1 Cylinder head and block………………………………….27
3.2 Piston and connecting rod……………………………….31
3.3 Manual starting mechanism……………………………….32
3.4 Sensor………………………………………………….…….32
3.5 Left crankcase cover……………………………….…….33
3.6 Magneto…………………………………………………..….33
3.7 Oil pump………………………………………….……..….34
3.8 Clutch…………………………………………………...….35
3.9 Carburetor……………………………………………...….36
3.9.1 Structure of carburetor………………………...…..36
3.9.2 Inspection and adjustment of carburetor…....….37
4.Chassis
4.1 Steering operation system………………………...…..39
4.2 Brake system…………………………………………...….51
4.3 Wheels and tires……………………………………...….67
4.4 Transmission system…………………………….…...….70
4.5．gear
geargear
gear
shift mechanism……………………………………..77
4.6
Suspension…………………………..……....….。。。。。.79
5. Electrical system
………………………..……....….84
4
5.1 Ignition system…………………………..……....….87
5.2 Magneto and charging system…………..……....….88
5.3 Battery……………………………………..……....….88
5.4 Lighting system…………………………..……....….90
5.5 Meterand signal system…………………………..……91
5.6 Electrical starting system…………….……..…….92
6.Appendix
………………..…………………..……....…93
6.1 Specification………..…………………..……....….93
6.2 Requirements for torque of fastener……………….99
6.3 Electrical circuits……………………………....….100
5
General Information
1 Description
6
1.1 Identification code
1.1.1. Frame No.
The frame No. is engraved in the right bottom of the supporting
frame. See Figure 1-1.
Figure 1-1
1.1.2.Engine No.
The engine No. is engraved in the right side of the engine. See
7
figure 1-2
Figure 1-2
1.2 Special tools, instruments and meters
1.2.1 Oil filter detacher
To fasten and detach the oil filter
1.2.2 Height gauge
To gauge the height of various components
1.2.3 Vernier
To measure the length of various components
1.2.4 Outside micrometer
To accurately measure external
diameter of a column
8
1.2.5 Inside micrometer
To accurately measure internal
diameter of a hole
1.2.6 Dial indicator
To accurately measure a small distance
1.2.7 Torque Spanner
To measure torque force
1.2.8 Feeler gauge
To measure gap-width
1.2.9 Multimeter
To check electrical circuits and parts
1.2.10 Barometer
9
To measure pressure of the tyre
1.2.11 Magneto drawing device
To detach the magneto
1.2.12 Snap ring clampTo install
and detach snap rings
1.3
Pe
riodic maintenance chart
EVERY INITAL
month
1 3 6 6 12
km 320 1,200 2,400
2,400 4,800
(mi) (200) (750) (1,500)
(1,500) (3,000)
ITEM
ROUTINE
Whicheve
comes first
hours 20 75 150 150 300
Valves ● Check valve clearance.
●Adjust if necessary.
○ ○ ○ ○
Sparkplug
●Check condition.
●Adjust gap and clean.
●Rep;ace if necessary.
○ ○ ○ ○ ○
Air fiter element
● clean.
●Replace if necessary.
Every20-40hours
（More often in wet of dusty areas.）
Carburetor* ● Checkandadjustidlespeed/starteroperation.
● Adjust if necessary.
○
○
○
○
Crankcase
breathersystem*
● Check breather hose for cracks of
damage.
● Replace if necessary.
○
○
○
Exhaust system*
● Check for lecakage.
● Tighten if necessany.
● Replace gasket(s) if necessary.
○
○
○
Spark arrester ● Clean.
○
○
○
Fuel line* ● Check fuel hose for cracks or damage.
● Replace if necessaly.
○
○
○
10
Engine oil ●Replace.(Wamenginebefore draining.)
○ ○ ○ ○
Engine oil filter
cartridge ●Replace.
○ ○ ○ ○
Engine oil strainer*
●Clean.
○ ○ ○ ○
Final gear oil
Differential gear oil
● Check for oil leakage.
● Replace eveny 12 months.
○
○
Front brake*
● Check operation/fuid leakage.(See NOTE
page 8).
● Correct if necessary.
○○○○ ○
Rear brake* ● Check operation.
● Adjust if necessary.
○○○○ ○
Select lever safety
system cable
● Check operation.
● Adjust if necessary.
○○ ○
V-belt* ● Check operation.
● Check for cracks or damage.
○○○ ○
Wheel ● Check balance/damage/
● Repair if necessary.
○○○○
Wheel bearing*
● Check bearing assemblies for lossenss/
damage.
● Replace if necessary.
○○○○
Front and rear
suspendion*
● Check operation.
● Correct if necessary.
○○
Steering system* ● Checkoperation./Replace if damaged
● Check toe-in./Adjust if necessaly.
○○○○○
Drive shaft universal
joint*
● Lubricate with lithium–soap–bassed
grease.
○○○
Axle boots* ● Check operation.
● Replace if damaged.
○○○○○
Fittings and
fasteners*
● Check all chassis fittings and fastenrs.
● Correct if necessary.
○○○○○
Lights and
switches*
● Check operation.
● Adijust headinght beams.
○○○○○
Engine
2.
2. 2.
2. Inspection and adjustment of engine
2.1
2.1 2.1
2.1
Inspection of cylinder head, intake and exhaust
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