Panasonic MC-E540 User manual

SPECIFICATIONS MC-E540

Power source AC230-240V

50Hz

Input power (Max) 1700W

Vacuum 18 kPa

Power cord length 6.5 m

Radius of operation 6.5 m

Net weight 7.2 kg

Dimensions (WxLxH) 335x330x1095

Attachments:Dusting brush •

Upholstery nozzle •

Crevice nozzle •

Extension wand •

Specifications are subject to change without notice for further improvement.

MODEL MC-E540

Ref.: Z32J9000

Matsushita Electric España, S.A.

DIVISION DE ASPIRADORAS

Zona Industrial del Polígono de CELRÀ

17460 CELRÀ(Girona) Spain

Vacuum Cleaner

TABLE OF CONTENTS PAGE

SPECIFICATIONS ............................................................................... 1

SCHEMATIC DIAGRAM ....................................................................... 2

PICTORIALWIRING DIAGRAM ................................................................. 3

EXPLODED VIEW .............................................................................. 4

SPARE PARTS LIST ........................................................................... 6

REPLACEMENT OF MAIN PARTS ........................................................... 8

TROUBLE SHOOTING GUIDE ............................................................... 14

PACKING INSTRUCTIONS .................................................................... 15

SCHEMATIC DIAGRAM

MC-E540

THERMAL

CUT-OUT

CAPACITOR

REAR COVER SWITCH COMPARTMENT MOTOR COMPARTMENT

MAINS SWITCH

POWER

SUPPLY

Yellow

Black

BlackBlack

MAIN FUSE

Blue

Brown

PICTORIALWIRING DIAGRAM

MC-E540

POWER

SUPPLY

SWITCH COMPARTMENT

CAPACITOR

ON/OFF

SWITCH

Blue

Black Black

Brown

Yellow

REAR COVER MOTOR COMPARTMENT

Black

MOTOR

Yellow

Blue

Brown

PARALLEL WIRE

Blue

Black

THERMAL

CUT-OUT

MAIN

FUSE

EXPLODED VIEW

72 51 52

30 27 29

38 42

EXPLODED VIEW

13 10

20 21 16

SPARE PARTS LIST

REF. No. DESCRIPTION PART No. Pcs/Set MC-E540 REMARKS

1 FLOOR NOZZLE COVER ASS'Y AMC8A80J90A4 1 •

2 PLASTIC SHAFT AMC8C27M1000 1 •

3 FLOOR NOZZLE BUMPER AMC8A33M1034 1 •

4 FLOOR NOZZLE PEDALASS'Y AMC8A78J9034 1 •

5 TAPPING SCREW XTN4+18B 1 •

6 FRAME ASS'Y AMC8AZ7M1000 1 •

7 TAPPING SCREW XTN4+18B 2 •

8 SUCTION PIPE AMC8H02M1034 1 •

9 BELT (PACK 2/PCS.) AMC8S03G2000 1 •

10 ROTARY FELT A AMC8R42B1000 1 •

11 ROTARY FELT B AMC8R43B1100 1 •

12 BEATER BAR ASS’Y AMC8R98M1064 1 •

13 BEATER BAR AMC8R88M1064 1 •

14 BEARING SUPPORT B AMC8R13G1061 1 •

15 BEARING SUPPORT A AMC8R12G1061 1 •

16 SIDE BRUSH A AMC8R96B7061 1 •

17 SIDE BRUSH AMC8R91G1061 1 •

18 TAPPING SCREW XSN3+16E 2 •

19 SIDE BRUSH PROTECTOR AMC8R45B1134 2 •

20 BASE PLATE ASS'Y AMC8AZ3M1034 1 •

21 TAPPING SCREW XTN4+18B 5 •

22 LOWER BODY AMC8C02M12A4 1 •

23 DUST SEAL AMC8T04M1034 2 •

24 UPHOLSTERY NOZZLE CLIP AMC8AZ1M1034 1 •

25 DUSTING BRUSH CLIP AMC8AZ2M1034 1 •

26 TAPPING SCREW XTN4+18B 1 •

27 WHEEL AMC8R0191034 2 •

28 WHEEL SHAFT AMC8A55M1000 1 •

29 FIXING WASHER XUB7000I 2 •

30 PLAIN WASHER XWG7000J 2 •

31 CENTRAL FILTER AMC8F03M1000 1 •

32 FUSE UNIT AMC8B82J9000 1 •

33 ON/OFF SWITCH AMC8E01B7000 1 •

34 DUST BAG CHECK INDICATOR AMC8I99M1000 1 •

35 CAPACITOR AMC8E15B7000 1 •

36 SWITCH COVER AMC8T37J90A4 1 •

37 SWITCH COVER SEAL AMC8C24B1034 1 •

38 TAPPING SCREW XTN4+18B 2 •

39 POTENTIOMETER BUTTON AMC8E17M1034 1 •

40 BUTTON SUPPLEMENT AMC8E21J9061 1 •

41 MOTOR UNIT SDS-1704MD AMC81SH04MD0 1 •

42 CARBON BRUSH AMC8191C9801 2 •

43 REAR MOTOR SUPPORT AMC8E09B1000 1 •

44 FRONT MOTOR SUPPORT AMC8E0891000 1 •

46 THERMAL CUT-OUT AMC8E14J9000 1 •

SPARE PARTS LIST

REF. No. DESCRIPTION PART No. Pcs/Set MC-E540 REMARKS

47 UPPER BODY ASS'Y AMC8C97M10A4 1 •

48 TAPPING SCREW XTN4+18B 4 •

49 REAR FILTER AMC8T09M1000 1 •

50 UPPER BODY SEAL AMC8C09M1034 1 •

51 POWER SUPPLY CORD AMC8EZ1L1061 1 •Applied to UK, IRL

52 POWER SUPPLY CORD AMC8EZ3L1061 1 •Applied to Australia, N. Zealand

53 POWER SUPPLY CORD AMC8E98L1061 1 •Applied to Switzerland

54 POWER SUPPLY CORD AMC8E97L1061 1 •Applied to East European & West

countries, except above

55 CORD COVER AMC8C07W0034 1 •

56 WIRE CONNECTOR AMC8E0671000 5 •

57 REAR COVER AMC8T06M00A4 1 •

58 TAPPING SCREW XTN4+18B 5 •

59 DETACHABLE HOSE AMC8AZ0M1034 1 •

60 SUCTION INLET AMC8T11J9034 1 •

61 TAPPING SCREW XTN4+18B 3 •

62 DUST COVER AMC8T01J90A4 1 •

63 LOCKING AMC8T03M10A4 1 •

64 SPRING AMC8T19A1000 1 •

65 EXHAUST COVER AMC8T07M60A4 1 •

66 EXHAUST COVER SEAL AMC8T34M6000 1 •

67 EXHAUST FILTER AMC8S04J9000 1 •HEPA Type F-5H

68 UPHOLSTERY NOZZLE AMC8A2791134 1 •

69 DUSTING BRUSH AMC8A97G1034 1 •

70 EXTENSION TUBE AMC8A1291034 1 •

71 CREVICE NOZZLE AMC8A1391034 1 •

72 HANDLE UNIT AMC8H99M40A4 1 •

73 UPPER CORD HOOK AMC8H07910A4 1 •

74 HANDLE SCREW AMC8H10B1000 1 •

75 SET COVER AMC8Z05G1100 1 •

76 PAPER BAG /TYPE U-20E AMC8F96W2000 1 •Detachable type (pack of 5/pcs.)

77 CLOTH DUST BAG (RU-USABLE) AMC8F99G0000 - •Optional

78 OPERATING INSTRUCTIONS AMC8Z07J9090 1 •English language

OPERATING INSTRUCTIONS AMC8Z07J9070 1 •German language

79 CARTON BOX AMC8Z01J9000 1 •

80 CUSHION A AMC8Z02M1000 1 •

81 CUSHION B AMC8Z03M1000 1 •

NOTE: Mechanical contruction of this model is similar to current one MC-E568. Differences between them are, MC-E540

without BEATER BAR SELECTOR and POWER CONTROL.

REPLACEMENT OF MAIN PARTS

IMPORTANT: Before replacing any part always

DISCONNECT THE CLEANER FROM THE

ELECTRICITY SUPPLY.

NOTE: Before any replacing operation, remove the

hose to avoid damaging. (Fig. 1)

Fig. 2

Screws

Belt

Base plate

Top

suction inlet

Fig. 1

•BELT

1. Remove the 5 screws from the base plate and lift it off. (Fig. 2)

REPLACEMENT OF MAIN PARTS

Fig. 3

Fig. 4

Motor

Belt

Fig. 5

Frame Screws Pedal

Screw

Cover rib

Screw

2. Release the belt from the motor shaft and lift the beater bar

ass’y to remove the belt. (Fig. 3)

3. Replace the belt with a new one and place it around the motor

shaft and beater bar pulley. Then reinstall the beater bar ass’y

in its holding points. (Fig. 4)

IMPORTANT: Make sure the belt is placed between the screw

and inside cover rib.

4. Replace the base plate and refasten the screws.

•BEATER BAR ASS’Y

1. Remove the beater bar ass’y as explained previously in

paragraph " Replacement of Belt ", points 1-2.

2. Replace the beater bar ass’y with a new one. Before

reinstall the beater bar ass’y into its holding point, place the

belt around the beater bar pulley and motor shaft (see fig.4).

IMPORTANT: Make sure the belt is placed between the

screw and inside cover rib.

3. Replace the base plate and refasten the screws.

•FLOOR NOZZLE PEDAL

1. Remove the base plate as explained previously.

2. Release the belt from the motor shaft.

3. Loosen two screws from the frame and one from the pedal

shaft and take out both parts. (Fig.5 )

Motor

shaft

Beater bar

pulley

Bater bar

ass’y

REPLACEMENT OF MAIN PARTS

4. Replace the pedal ass’y with a new one and reinstall it in its

place refastening the screw. (Fig. 6)

5. Reinstall the frame and refasten de two screws, then place

the belt around the motor shaft.

IMPORTANT: Before reinstall the base plate, make sure the

belt is placed correctly between the screw and inside cover

rib, as indicated in Fig. 4.

6. Place the base plate and refasten de screws.

Fig. 6

•MOTOR

1. Remove the base plate as explained previously.

2. Release the belt from the motor shaft. Then remove two

screws from the frame, and release it from the pedal shaft.

3. Insert a flat-head screwdriver between nozzle cover and

plastic shaft and pry out the plastic shaft. (Fig. 7). Then

remove the nozzle cover.

Fig. 7

4. Turn the vacuum cleaner over and loosen 4 screws from the

upper body. (Fig. 8)

Fig. 8

Plastic

shaft

Upper

body

Screws

Motor

Lower

body

Fig. 9

Terminal

5. Take out the motor unit and remove the lead wire (provided

with quick-terminals) from the carbon brush holder

terminals. (Fig. 9)

Pedal

ass’y

Table of contents

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