Panasonic MC-CG663 User manual

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Order No.VCB0605008CE

Vacuum Cleaner

MC-CG663/MC-CG663K

MC-CG661/MC-CG661K

Destination :Europe

1 Specifications

Model No. MC-CG663

MC-CG663K

MC-CG661

MC-CG661K

Power source AC230V~50Hz

AC230-240V~50Hz

AC230V~50Hz

AC230-240V~50Hz

Input power (MAX) 2000W 2000W

Input power (IEC) 1600W

1500-1600W

1600W

1500-1600W

Power control OO

Extension wand Metal telescopic Metal telescopic

Floor nozzle 2-Step OO

Turbin nozzle O-

Parquet nozzle - O

Dimensions (WxLxH)mm 280x430x260

Cord length 6.5m

Net weight 5.1kg

Cleaning tools Crevice nozzle / Dusting brush

2 Location of Controls and Components

3 Troubleshooting Guide

CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY

Motor fails to rotate

(no noise is heard at all)

Power supply cord Check power supply cord continu-

ity.

If there is no continuity, replace the

cord reel patition unit.

Fuse

(Plug for UK only)

Check plug fuse continuity. If there is no continuity, replace the

cord reel patition unit.

Fuse of P.C.B. Ass’y

(250V, 12A)

Check fuse continuity. If there is no continuity, replace

P.C.B. Ass’y.

Motor continuity Check the conduction between the

terminals of the motor.

If there is no continuity, replace the

or motor.

ON/OFF Switch Check continuity across switch

connections

If there is no continuity, replace

P.C.B. Ass’y.

Triac (Inside of P.C.B.) Check if the triac is in open circuit. If it is in open circuit, replace

P.C.B.Ass’y.

P.C.B. Ass’y Check the internal parts for any-

thing unusual. (burn-out, melt-

down, etc.)

If anything is found unusual,

replace the P.C.B. assembly with

new one.

Motor runs but there is no suction Hose or Suction inlet Check if there is any blockage in

the hose or suction inlet.

If there is any blockage, remove it.

Dust bog / Secondary filter Check if dust bag is full or Second-

ary filter is choked up.

If dust bag is foll, replace with a

new one. If Secondary filter is

choked up, remove and clean it out

or replace.

Noise or vibration Motor fan Check dust accumulated in motor

fan (it could happen if the vacuum

cleaner has been used without cen-

tral filter).

If there is dust accumulated in the

motor fan, replace the motor and

check filter condition. (never try to

dismantle the motor fan)

Motor does not change power

(runs always at full speed)

Power control Adjust the power control and check

whether or not the resistance var-

ies. (Gray←→Blue)

If the resistance does not vary, then

replace the P.C.B. Ass'y.

P.C.B. Ass’y Examine the triac in the P.C.B.

Ass'y and check whether or not T1

and T2 are short-circuited.

If they are short-circuited, then

replace the P.C.B. Ass'y.

Motor runs irregularly P.C.B. Ass’y Check possible bad contact of

P.C.B. Ass’y.

Replace P.C.B. Ass’y.

4 Disassembly and Assembly Instructions

Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.

Remove the power plug from the outlet.

4.1. Dust box cover assembly

removal

1. Open the dust box cover assembly at an angle of approx.

45°. Insert a flat-blade screwdriver between the upper

body and the dust box cover assembly and move it in the

direction of the arrow mark to remove the dust box cover

assembly from its right side.

4.2. Separate the upper and lower

body units

1. Remove the five screws fixing the upper body U and

lower body U.

2. Remove the screw fixing the upper body U from the rear

side.

3. Lift the upper body U to separate it from the lower body U.

4.3. Printed circuit board assembly

(P.C.B Ass’y) removal

1. Remove the Swivel cap unit and Insulation plate.

3. Disengage the fast-on terminal of the wires (red) and

(blue) which lead to the cord reel partition wall connected

to the printed circuit board assembly.

4. Remove the P.C.B. Ass'y from the P.C.B. holder.

5. Remove the two screws fixing the P.C.B. holder and pull it

out from the lower body U.

* For removing the printed circuit board assembly,

first remove the fast-on terminal for the connecting

section for the motor.

4.4. Motor removal

1. Remove the dust box lid assembly. (Refer to paragraph

4.1 on P.6)

2. Remove the upper body from the lower body. (Refer to

paragraph 4.2 on P.6)

3. Remove the printed circuit board Ass’y. (P.C.B Ass’y)

(Refer to paragraph 4.3 on P.7)

4. Remove the two screws fixing the P.C.B. holder and pull it

out from the lower body U.

5. Lift the motor section from the lower body U.

6. Remove all components fitted to the motor.

a. Remove the motor support rubber (rear).

b. Remove the motor support.

c. Remove the noise suppressor.

d. Remove the motor support rubber (front).

e. Remove the lead wires connected to the motor.

4.5. Cord reel partition unit replace-

ment

1. Increase the gap width between the cord reel and the

lower body with a screwdriver. While removing the cord

reel shaft from the side of the lower body, lift the cord reel

partition unit.

* For easy removal, pull out the cord slightly, and

then lift the cord reel.

4.6. Rail base U replacement

1. Remove the screw fixing the rail base U onto the cord reel

partition U.

2. Remove the rail base U from the cord reel partition U.

4.7. Spring-loaded cord reel pre-

winding

1. The cord reel partition U has a spring that pre-winds the

cord reel.

If the cord is not wound, then press the brake arm, and

the cord pre-winding will be loosened.

If you wish to apply pre-winding again, then wind the cord

three turns in the direction of the arrow mark.

* If you wish to release the pre-winding, then make

sure to hold the cord plug.

4.8. How to disassemble the tur-

bine nozzle

(MC-CG663,CG663K)

4.8.1. Agitator ass'y

1. Rotate the brush cover to unlock it and remove the brush

cover U.

2. Pull up the rotating brush and remove the belt and rotat-

ing brush (complete). (Fig.19)

4.8.2. Separation of the floor nozzle upper

from the floor nozzle lower U

1. Remove the four screws fixing the floor nozzle lower U.

(Fig.20)

2. Remove the floor nozzle lower U.

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