Panasonic MC-CG475-BE7A User manual

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tion is a violation of law.

Order No VCB0703005CE

Vacuum Cleaner

MC-CG475-BE7A

Product Color : Metalic blue

Destination : Germany

TABLE OF CONTENTS PAGE PAGE

1 Specifications ----------------------------------------------------- 2

2 Location of Controls and Components ------------------- 3

3 Troubleshooting Guide----------------------------------------- 5

4 Disassembly and Assembly Instructions ---------------- 6

4.1. Dust box cover assembly removal -------------------- 6

4.2. Separate the upper and lower body units ----------- 6

4.3. Printed circuit board assembly (P.C.B Ass’y)

removal------------------------------------------------------- 7

4.4. Motor removal---------------------------------------------- 9

4.5. Cord reel partition unit replacement -----------------10

4.6. Rail base U replacement -------------------------------10

4.7. Spring-loaded cord reel pre-winding-----------------10

4.8. How to disassemble the turbine nozzle ------------11

5 Wiring Connection Diagram ---------------------------------12

6 Exploded View and Replacement Parts List -----------13

6.1. EXPLODED VIEW (ATTACHMENTS) --------------13

6.2. PARTS LIST (ATTACHMENTS) ----------------------14

6.3. EXPLODED VIEW (BODY UNIT)-------------------- 15

6.4. PARTS LIST (BODY UNIT)----------------------------16

6.5. PACKING INSTRUCTIONS ---------------------------17

6.6. PACKING LIST -------------------------------------------18

1 Specifications

Model No. MC-CG475

Power source AC230~50Hz

Input power (MAX) 2500W

Input power (Nominal) 2100W

Power control O

Extension wand Telescopic

Turbin nozzle O

Dimensions (WxLxH)mm 280x425x260

Net weight 5.3kg

Cleaning tools Crevice nozzle / Dusting brush

2 Location of Controls and Components

3 Troubleshooting Guide

CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY

Motor fails to rotate Power supply cord Check power supply cord continu-

ity. If there is no continuity, replace the

cord reel patition unit.

Fuse

(Plug for UK only) Check plug fuse continuity. If there is no continuity, replace the

cord reel patition unit.

Fuse of P.C.B. Ass’y

(250V, 13A) Check fuse continuity. If there is no continuity, replace

P.C.B. Ass’y.

Motor continuity Check the conduction between the

terminals of the motor. If there is no continuity, replace the

motor.

ON/OFF Switch Check continuity across switch

connections If there is no continuity, replace

P.C.B. Ass’y.

Triac (Inside of P.C.B.) Check if there is any problem in the

triac.

(Please refer to how to check the

triac.)

If it has any problem, replace the

P.C.B. Ass’y.

P.C.B. Ass’y Check the internal parts for any-

thing unusual. (burn-out, melt-

down, etc.)

If anything unusual is found,

replace the P.C.B. Ass’y with new

one.

Motor runs but there is no suction Hose or Suction inlet Check if there is any blockage in

the hose or suction inlet. If there is any blockage, remove it.

Dust bag / Secondary filter Check if dust bag is full or Second-

ary filter is choked up. If dust bag is full, replace with a

new one. If Secondary filter is

choked up, remove and clean it out

or replace.

Noise or vibration Motor fan Check dust accumulated in motor

fan (it could happen if the vacuum

cleaner has been used without cen-

tral filter).

If there is accumulated dust in the

motor fan, replace the motor and

check filter condition. (never try to

dismantle the motor fan)

Motor does not change power

(runs always at full speed) Power control Adjust the power control and check

whether or not the resistance var-

ies. (Gray←→Blue)

If the resistance does not vary, then

replace the P.C.B. Ass'y.

P.C.B. Ass’y Examine the triac in the P.C.B.

Ass'y and check whether or not T1

and T2 are short-circuited.

If they are short-circuited, then

replace the P.C.B. Ass'y.

Motor runs irregularly P.C.B. Ass’y Check possible bad contact of

P.C.B. Ass’y. Replace P.C.B. Ass’y.

4 Disassembly and Assembly Instructions

Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.

Remove the power plug from the outlet.

4.1. Dust box cover assembly

removal

1. Open the dust box cover assembly at an angle of approx.

45°. Insert a flat-blade screwdriver between the upper

body and the dust box cover assembly and move it in the

direction of the arrow mark to remove the dust box cover

assembly from its right side.

4.2. Separate the upper and lower

body units

1. Remove the five screws fixing the upper body U and

lower body U.

2. Remove the screw fixing the upper body U from the rear

side.

3. Lift the upper body U to separate it from the lower body U.

4.3. Printed circuit board assembly

(P.C.B Ass’y) removal

1. Remove the Swivel cap unit and Insulation plate.

3. Wiring illustration

4. Remove the P.C.B. Ass'y from the P.C.B. holder.

* When removing the P.C.B Ass’y, widen the frame of

the P.C.B holder, and then remove the P.C.B from the

hook of the P.C.B holder.

Note: When removing the P.C.B Ass’y, do not bend it

to prevent it from damage, such as broken wire of the

P.C.B.

5. Remove the fastening terminal of the lead wire from cord

reel partition U connected to the printed circuit board and

that of the lead wire from the motor.

* Note: When removing the fastening terminal of the

lead wire, please hold the terminal fixed to the printed

circuit board to prevent an excessive load from being

applied to it.

6. Remove the two screws fixing the P.C.B. holder and pull it

out from the lower body U.

4.4. Motor removal

1. Lift the motor section from the lower body U.

2. Remove all components fitted to the motor.

a. Remove the motor support rubber (rear).

b. Remove the motor support front.

c. Remove the noise suppressor.

d. Remove the motor support rubber (front).

4.5. Cord reel partition unit

replacement

1. Increase the gap width between the cord reel and the

lower body with a screwdriver. While removing the cord

reel shaft from the side of the lower body, lift the cord reel

partition unit.

* For easy removal, pull out the cord slightly, and

then lift the cord reel.

4.6. Rail base U replacement

1. Remove the screw fixing the rail base U onto the cord reel

partition U.

2. Remove the rail base U from the cord reel partition U.

4.7. Spring-loaded cord reel

pre-winding

1. The cord reel partition U has a spring that pre-winds the

cord reel.

If the cord is not wound, then press the brake arm, and

the cord pre-winding will be loosened.

When making spare turns again, do it in the direction of

the arrow.

* Number of spare turns: Three turns

* If you want to release the pre-winding, then make

sure to hold the cord plug.

This manual suits for next models

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