Panasonic MC-CG467-ZU21 User manual

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tion is a violation of law.

Order No VCB0704007CE

Vacuum Cleaner

MC-CG467-ZU21

Product color Z)Sherbet blue

Destination : USA

TABLE OF CONTENTS

PAGE PAGE

1 Specifications ----------------------------------------------------- 2

2 Location of Controls and Components ------------------- 3

3 Troubleshooting Guide ----------------------------------------- 5

4 Disassembly and Assembly Instructions ---------------- 6

4.1. Dust box cover assembly removal -------------------- 6

4.2. Separate the upper and lower body units ----------- 6

4.3. Printed Circuit Board A Unit (P.C.B A Unit)

removal------------------------------------------------------- 7

4.4. Motor removal ---------------------------------------------- 8

4.5. Cord reel partition unit replacement ------------------ 9

4.6. Rail base U replacement -------------------------------- 9

4.7. Spring-loaded cord reel pre-winding------------------ 9

4.8. How to disassemble the turbine nozzle ------------10

5 Wiring Connection Diagram ---------------------------------11

6 Exploded View and Replacement Parts List -----------12

6.1. EXPLODED VIEW (ATTACHMENTS) --------------12

6.2. PARTS LIST (ATTACHMENTS) ----------------------13

6.3. EXPLODED VIEW (BODY UNIT)-------------------- 14

6.4. PARTS LIST (BODY UNIT)---------------------------- 15

6.5. PACKING INSTRUCTIONS --------------------------- 16

6.6. PACKING LIST ------------------------------------------- 17

1 Specifications

Model No. MC-CG467-ZU21

Power source AC120V ~ 60Hz

Current 11Amps

Automatic cord rewind YES

Dust bag Paper

Dust capacity 3.0 L

Extension wand Metal telescopic

Floor nozzle 3-in-1 Turbo brush

Dimensions (WxLxH)mm 280x425x260

Cord length 5.0m

Net weight 4.5kg

Cleaning tools Crevice nozzle / Dusting brush

2 Location of Controls and Components

3 Troubleshooting Guide

CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY

Motor fails to rotate

(no noise is heard at all)

Power supply cord Check power supply cord continu-

ity.

If there is no continuity, replace the

cord reel patition unit.

Fuse

(125V, 15A)

Check fuse continuity. If there is no continuity, replace Rail

Base unit.

Motor continuity Check the conduction between the

terminals of the motor.

If there is no continuity, replace the

motor.

ON/OFF Switch Check continuity across switch

connections

At switch ON, if there is no continu-

ity, replace P.C.B A Unit.

P.C.B A Unit Check the internal parts for any-

thing unusual. (burn-out, melt-

down, etc.)

If anything is found unusual,

replace the P.C.B A Unit with new

one.

Motor runs but there is no suction Hose or Suction inlet Check if there is any blockage in

the hose or suction inlet.

If there is any blockage, remove it.

Dust bog / Secondary filter Check if dust bag is full or Second-

ary filter is choked up.

If dust bag is full, replace with a

new one. If Secondary filter is

choked up, remove and clean it out

or replace.

Noise or vibration Motor fan Check dust accumulated in motor

fan (it could happen if the vacuum

cleaner has been used without cen-

tral filter).

If there is dust accumulated in the

motor fan, replace the motor and

check filter condition. (never try to

dismantle the motor fan)

Motor does not change power

(runs always at full speed)

Power control Adjust the power control and check

whether or not the resistance var-

ies.

If the resistance does not vary, then

replace the P.C.B A Unit.

P.C.B A Unit Examine the triac in the P.C.B A

Unit and check whether or not T1

and T2 are short-circuited.

If they are short-circuited, then

replace the P.C.B A Unit.

4 Disassembly and Assembly Instructions

Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.

Remove the power plug from the outlet.

4.1. Dust box cover assembly

removal

1. Open the dust box cover assembly at an angle of approx.

45°. Insert a flat-blade screwdriver between the upper

body and the dust box cover assembly and move it in the

direction of the arrow mark to remove the dust box cover

assembly from its right side.

4.2. Separate the upper and lower

body units

1. Remove the five screws fixing the upper body U and

lower body U.

2. Remove the screw fixing the upper body U from the rear

side.

3. Lift the upper body U to separate it from the lower body U.

4.3. Printed Circuit Board A Unit

(P.C.B A Unit) removal

1. Remove the Control knob U and switch cover U.

2. Figure 7 illustrates the main body with the control knob U

and switch cover U removed.

3. Remove the P.C.B. AU from the P.C.B holder and discon-

nect the fast-on terminal on the lead wire connected to

the P.C.B. A Unit

Caution: Disconnect the fast-on terminal straight so

that lateral forces are not applied to the terminal fitted

to the P.C.B. AUnit.

4.4. Motor removal

1. Remove the dust box lid assembly. (Refer to paragraph

4.1 on P.6)

2. Remove the upper body from the lower body. (Refer to

paragraph 4.2 on P.6)

3. Remove the P.C.B A Unit. (Refer to paragraph 4.3 on P.7)

4. Remove the two screws fixing the P.C.B holder and pull it

out from the lower body.

5. Lift the motor set section from the lower body U.

6. Remove all components fitted to the motor.

a. Remove the motor support rubber (front).

b. Remove the motor support rubber (rear).

c. Remove the motor support.

d. Remove the noise suppressor U.

e. Remove all lead wires.

4.5. Cord reel partition unit replace-

ment

1. Increase the gap width between the cord reel and the

lower body with a screwdriver. While removing the cord

reel shaft from the side of the lower body, lift the cord reel

partition unit.

* For easy removal, pull out the cord slightly, and

then lift the cord reel.

4.6. Rail base U replacement

1. Remove the screw fixing the rail base U onto the cord reel

partition U.

2. Remove the rail base U from the cord reel partition U.

4.7. Spring-loaded cord reel pre-

winding

1. The cord reel partition U has a spring that pre-winds the

cord reel.

If the cord is not wound, then press the brake arm, and

the cord pre-winding will be loosened.

If you wish to apply pre-winding again, then wind the cord

three turns in the direction of the arrow mark.

* If you wish to release the pre-winding, then make

sure to hold the cord plug.

4.8. How to disassemble the

turbine nozzle

4.8.1. Agitator ass'y

1. Rotate the Lock on the brush cover to unlock and remove

the brush cover U.

2. Pull up the agitator ass’y and remove the belt and agitator

ass’y (complete). (Fig.16)

4.8.2. Separation of the floor nozzle

upper U from the floor nozzle

lower U

1. Remove the four screws fixing the floor nozzle lower U.

(Fig.17)

2. Remove the floor nozzle lower U.

4.8.3. Turbine Ass’y

1. Pull up the floor nozzle wand U and remove the turbine

ass’y. (Fig.18)

4.8.4. Removal of the floor nozzle brush

CU.DU.EU.FU

1. Turn the floor nozzle lower unit over. Insert the tip of a

flat-blade screwdriver into the ditch in the brush installa-

tion part, then remove the brush.(Fig.19)

Table of contents

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