Panasonic NR-B420M User manual

Service Manual

ORDER NO. TRD0307001C3

NR-B570D

MODELS:

NR-B420M/MS/MW, B480M/MS/MW, B570M/MS/MW/D, B53D2,

B643M/MS/MW/D, B703M/MS/MW, C603D, C703M/MS/MW/D

CFCs have been used in refrigerator as refrigerant and the insulation materials for many years.

But it is now known that these compounds which once seemed so ideal for use as cleaning

agents and in refrigeration systems, destroy the earth's ozone layer. As a result, an

international body decided on a total worldwide ban of harmful CFCs by the end 1995.

EXPLANATION OF COLOUR CODE

The suffix of model number shows the colour

of that unit as in the following table.

Suffix Colour

STITANIUM SILVER

WWHITE

CONTENTS Page

SECTION I TROUBLE SHOOTING GUIDE ..............2

SECTION II SPECIFICATIONS & COMPONENTS ....6

SECTION III SCHEMATIC DIAGRAMS ....................11

SECTION IV DISASSEMBLY INSTRUCTION............12

SECTION V PARTS LOCATION................................16

SECTION VI REPLACEMENT PARTS LIST ..............24

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2003 Matsushita Electric Industrial Co., Ltd.

violation of law.

---- 2 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

SECTION I TROUBLE SHOOTING GUIDE

Symptom 1. No cooling at all.

Compressor does not operate.

(No compressor motor operation noise.)

Does light inside

refrigerator light up?

Does compressor

operate when thermostat

is short circuited?

Does compressor

operate when

timer is set to colling

operation side?

YES

Ye s

Power breaker OFF.

Power cord

disconnected.

Broken wire in

power cord.

Reset power

breaker.

Plug in power

cord.

Replace power

cord.

Thermostat gas leak. Rèplace

thermostat.

Faulty thermostat

contacts.

Replace

thermostat.

Ye s

Blown temperature fuse

Replace bimetal

thermostat and

temperature fuse

Defrost heater broken

Replace

defrost heater.

Faulty timer contacts

Replace timer

(Disconnect two joints of both ends of fuse

and check continuity between sky blue and

brown joint.)

(Disconnect timer wires and check continuity between yellow

green (3) and gray (4) terminals of timer. Fig. 1)

Faulty overload

protector contacts

Replace

overload relay

(Short circuit wires and of the overload protector; it the

compressor operates, the overload protector is faulty. Fig. 2)

Fig. 1

Fig. 2

Continuity

check

Ohm meter

---- 3 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

Compressor does not operate.

(There is operation noise. but overload protector functions

and compressor stops; this occurs repeatedly.)

Is power supply voltage

within ± 10% of rated

voltage at start of

operation?

YES

Multiple connections

to same

electrical outlet?

Insufficient capacity

of room wiring.

Connect refrigerator

separately.

Is resistance of relay

approx. 33Ω?

Short circuit (0 Ω)

or Open circuit (∞Ω)

Replace

contactless relay

Is running capacitor

OK? Short circuit (0 Ω)Replace running

capacitor

Main coil broken.

or Auxiliary coil broken.

Replace

compressor.

Increase capacity

of room wiring.

YES

Is compressor coil

continuity OK?

Fig. 4

YES

Compressor locked. Replace

compressor.

Compressor motor

burned out.

Replace

compressor.

YES

(Resistances in both main and auxiliary coils

normal.)

(Motor coil resistance low.)

Compressor operate.

(Condenser temperature is low.)

Complete gas leakage.

Complete choke.

Faulty compression.

Fig. 3

Fig. 4

Auxiliary Main

---- 4 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

Measure temperature in freezer and

refrigerator compartments.

At center of freezer:

approx. -15°C

At center of refrigerator:

approx. 4°C

Dial settings: C/MED

Check operation of cooling fan motor.

Check frost of evaporator.

Symptom 2. Poor cooling

Compressor operates

Note 1: If the temperature fuse blows or defrost heater is broken, the timer will

stop with the timer contacts (C-NO) ON, thus preventing the resumption

of cooling operation.

Consequently, there will be no cooling at all of the refrigerator.

Temperature high in both

refrigerator and freezer

compartments.

Operates

Check the setting of the

COLD AIR CONTROL.

Check the setting of the

COLD AIR CONTROL.

Check door switch

continuity

Poor cooling at

Freezer only.

Poor cooling

at refrigerator only.

Check position of timer cam.

(A) 1 st contact noise: defrosting contact (C-NO) ON.

(B) 2 nd contact noise: cooling contact (C-NC) ON.

(A) defrosting position

Condition B

Condition A

Too much frost.

Frost at upper only.

Frost at bottom only.

Not operates

white marked (B) During cooling

operation

---- 5 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

Check if the timer motor is

properly running through the

"VIEW WINDOW" located at

the side of timer body. You can

see the gear moving.

Continuity

Continuity Check fan motor

continuity.

Moving.

Manually set timer to

condition A. and confirm

that defrost heater heats up.

No contiunity

Not movimg.

Heats up.

VIEW WINDOW

(to check gear moving)

Short circuit orange (2) and brown (1)

terminals of timer (both ends of

bimetal will be short circuited), and

confirm that defrosting heater heats up.

Does not heat up.

Heats up.

Does not

heats up.

Tu rn the COLD AIR CONTROL

to D or E.

Tu rn the COLD AIR CONTROL

to A or B.

Replace door switch

Replace fan motor

(broken coil).

Repair cooling unit

(initial gas leakage).

Replace bimetal

thermostat (broken).

 Excessive door gap.

 Door open for long

period.

Replace timer

(broken coil).

Replace timer

(faulty operationl).

Replace bimetal thermostat

(does not switch ON).

Replace timer (no continuity

between defrosting contacts).

Rotating

direction

Cam shaft

---- 6 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

SECTION II SPECIFICATIONS & COMPONENTS

MODEL NR-B420M/MW NR-B420MS NR-B480MS

SPECIFICATIONS

SEALED UNIT

ELECTRIC PARTS

Starting relay

(contact-less type)

PTH7M330MC2

Overload protector 5TM734MFBYY 4TM757LFBYY-68

Thermostat TBA-1011

Fan motor UDVH15NA3H UDVH15NA1Y

Fan blade

100

TMDJ-702AC1/Cycle: 18 hours 46 min./ 50Hz; 7 hours 18 min./60Hz

Defrost timer Rating of contacts: 240V/5A,

Winding resistance: OPEN (to DC test voltages)

Bimetal thermo. US-602SXRMQ0-TO, Temp. cut-in: -5°C. Temp. cut-out: 13°C

Rating of contacts: 250V/10A

Fuse G4A00072, 380V/10A/72°C

Defrost heater 230V/150W/353 Ω

PC damper thermo. SD-8021-4

Lamp bulb E14/240V/15W

Door switch (PC) (PC: 3111) 250V/1A

Running capacitor 4µF/350V 6µF/400V

Compressor DD86C18RAW5 D110C22RAX6

(Winding Resistance (Main) 8.5 Ω(Main) 5.21 Ω

measured at 20°C) (Auxiliary) 21.1 Ω(Auxiliary) 7.02 Ω

Evaporator Fin tube type

Condenser Wrapper type (Consealed condenser)

Refrigerant charge HFC-134a, 145g

Oil charge 350 ml 300 ml

Net Capacity 338L (FC:89L, PC: 249L) 433L

(FC:103L, PC: 330L)

Gross Capacity 369L (FC:111L, PC: 258L) 473L

(FC:129L, PC: 344L)

Outside dimensions

Width 674 mm 694 mm

Depth 690 mm 690/701 mm

Height 1,650 mm 1,780 mm

Net weight 66 kg 68 kg

Type Frost-free refrigerator/freezer

Temperature control Full-automatic direct control (FC: ATC thermo., PC: Damper thermo.)

Defrosting Full-automatic heater defrost with timer

Defrost water disposal Full-automatic (Forcible evaporated into the air)

Exterior finish Polyester coated finish

Inner liner Vacuum formed ABS resin

Insulation Polyurethane foam (cabinet & door)

Power source AC 220~240V/50Hz AC 220~230V/60Hz

---- 7 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

MODEL NR-B480M/MW NR-B570M/MW NR-B570MS/D-*9

SPECIFICATIONS

SEALED UNIT

ELECTRIC PARTS

Starting relay

(contact-less type)

PTH7M 330MD2

Overload protector 5TM734MFBYY MM3-27FCF 4TM757LFBYY-68

Thermostat TBA-1011 TBA-1002

Fan motor UDVH15NA3H UDVH15NA1Y

Fan blade

100

120

TMDJ-702ACl/Cycle: 8 hours 46min./ 50Hz; 7 hours 18 min./60Hz

Defrost timer Rating of contacts: 240V/5A,

Winding resistance: OPEN (to DC test voltages)

US-602SXRMQ0-TO, Temp. cut-in: -5°C. Temp. cut-out: 13°C

Bimetal thermo. Rating of contacts: 250V/10A,

Winding resistance: OPEN (to DC test voltages)

Fuse G4A00072, 380V/10A/72°C

Defrost heater 230V/200W/265 Ω

PC damper thermo. SD-8021-4 SD-8031

Lamp bulb E14/240V/15W

Door switch (PC) (PC: 3111) 250V/1A

Running capacitor 4µF/350V 4µF/400V 6µF/400V

Compressor DD86C18RAW5 D110C21RAX5 D110C22RAX6

(Winding Resistance (Main) 8.53 Ω(Main) 7.28 Ω(Main) 5.21 Ω

measured at 20°C) (Auxiliary) 21.1 Ω(Auxiliary) 17.5 Ω(Auxiliary) 7.02 Ω

Evaporator Fin tube type

Condenser Wrapper type (Consealed condenser)

Refrigerant charge HFC-134a, 145g HFC-134a, 140g

Oil charge 350 ml 310ml 300 ml

Net Capacity 385L

(FC:89L, PC: 296L)

456L (FC:103L, PC: 353L)

Gross Capacity 418L

(FC:111L, PC: 307L)

497L (FC:129L, PC: 368L)

Outside dimensions

Width 694 mm 724 mm 724 mm

Depth 609/701 mm 731 mm 731/742 mm

Height 1,780 mm 1,752 mm 1,752 mm

Net weight 68 kg 70 kg

Type Frost-free refrigerator/freezer

Temperature control Full-automatic direct control (FC: ATC thermo., PC: Damper thermo.)

Defrosting Full-automatic heater defrost with timer

Defrost water disposal Full-automatic (Forcible evaporated into the air)

Exterior finish Polyester coated finish

Inner liner Vacuum formed ABS resin

Insulation Polyurethane foam (cabinet & door)

Power source AC220-240V/50Hz AC220-230V/60Hz

---- 8 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

MODEL NR-B570D NR-B643D/B53D2 NR-B643MS/D-*9

SPECIFICATIONS

SEALED UNIT

ELECTRIC PARTS

Starting relay

(contact-less type)

PTH7M 330MD2

Overload protector MM3-28GCF 4TM757LFBYY-68

Thermostat TBA-1002

Fan motor UDVH15NA3H UDVH15NA1Y

Fan blade

120

TMDJ-702ACl/Cycle: 8 hours 46min./ 50Hz; 7 hours 18 min./60Hz

Defrost timer Rating of contacts: 240V/5A,

Winding resistance: OPEN (to DC test voltages)

Bimetal thermo. US-602SXRMQ0-TO, Temp. cut-in: -5°C. Temp. cut-out: 13°C

Rating of contacts: 250V/10A

Fuse G4A00072, 380V/10A/72°C

Defrost heater 230V/200W/265Ω

PC damper thermo. SD-8031 SD-8051/SD-8081-1(B53D2)

Lamp bulb E14/240V/15W

Door switch (PC) (PC : 3111) 250V/1A

Running capacitor 4µF/400V 6µF/400V

Compressor DB91C19RAY5 D110C22RAX6

(Winding Resistance (Main) 9.65 Ω(Main) 5.21 Ω

measured at 20°C) (Auxiliary) 12.98 Ω(Auxiliary) 7.02 Ω

Evaporator Fin tube type

Condenser Wrapper type (Consealed condenser)

Refrigerant charge HFC-134a, 140g

Oil charge 350 ml 300 ml

Net Capacity 456L

(FC:103L, PC: 353L)

521L (FC:129L, PC: 392L)

Gross Capacity 497L

(FC:129L, PC: 368L)

567L (FC:158L, PC: 409L)

Outside dimensions

Width 774 mm 774 mm 774 mm

Depth 742 mm 771 mm 760/771 mm

Height 752 mm 1,772 mm 1,772 mm

Net weight 70 kg 81 kg

Type Frost-free refrigerator/freezer

Temperature control Full-automatic direct control (FC: ATC thermo., PC: Damper thermo.)

Defrosting Full-automatic heater defrost with timer

Defrost water disposal Full-automatic (Forcible evaporated into the air)

Exterior finish Polyester coated finish

Inner liner Vacuum formed ABS resin

Insulation Polyurethane foam (cabinet & door)

Power source AC220~240V/50Hz AC220~230V/60Hz

---- 9 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

MODEL NR-B643M/MW NR-B703M/MW NR-B703MS

SPECIFICATIONS

SEALED UNIT

ELECTRIC PARTS

Starting relay

(contact-less type)

PTH7M330MD2

Overload protector MM3-27FCF 4TM757LFBYY-68

Thermostat TBA-1002

Fan motor UDVH15NA3H UDVH15NA1Y

Fan blade

120

TMDJ-702AC1/Cycle: 8 hours 46 min./ 50Hz; 7 hours 18 min./60Hz

Defrost timer Rating of contacts: 240V/5A,

Winding resistance: OPEN (to DC test voltages)

Bimetal thermo. US-602SXRMQ0-TO, Temp. cut-in: -5°C. Temp. cut-out: 13°C

Rating of contacts: 250V/10A

Fuse G4A00072, 380V/10A/72°C

Defrost heater 230V/200W/265 Ω

PC damper thermo. SD-8051

Lamp bulb E14/240V/15W

Door switch (PC) (PC: 3111) 250V/1A

Running capacitor 4µF/400V 6µF/400V

Compressor D110C21RAX5 D110C22RAX6

(Winding Resistance (Main) 7.28 Ω(Main) 5.21 Ω

measured at 20°C) (Auxiliary) 17.5 Ω(Auxiliary) 7.02 Ω

Evaporator Fin tube type

Condenser Wrapper type (Consealed condenser)

Refrigerant charge HFC-134a, 140g

Oil charge 310ml 300ml

Net Capacity

521L (FC:129L, PC: 392L)

541L (FC:129L, PC: 412L)

Gross Capacity

567L (FC:158L, PC: 409L)

588L (FC:158L, PC: 430L)

Outside dimensions

Width 774 mm 774 mm

Depth 760 mm 760 mm

Height 1,772 mm 1,822 mm

Net weight 81 kg 84 kg

Type Frost-free refrigerator/freezer

Temperature control Full-automatic direct control (FC: ATC thermo., PC: Damper thermo.)

Defrosting Full-automatic heater defrost with timer

Defrost water disposal Full-automatic (Forcible evaporated into the air)

Exterior finish Polyester coated finish

Inner liner Vacuum formed ABS resin

Insulation Polyurethane foam (cabinet & door)

Power source AC220-240V/50Hz AC220/60Hz

---- 10 ----

B420M/MS/MW, B480M/MS/MW,

B570M/MS/MW/D/D-*9, B53D2,

B643M/MS/MW/D/D-*9, B703M/MS/MW,

C603D, C703M/MS/MW/D

MODEL NR-C603D NR-C703D NR-C703M/MW C703MS

SPECIFICATIONS

SEALED UNIT

ELECTRIC PARTS

Starting relay

(contact-less type)

PTH7M330MD2

Overload protector MM3-28GCF MM3-27FCF 4TM757LFBYY-68

Thermostat TBA-1002

Fan motor UDVH15NA3H UDVH15NA1Y

Fan blade

120

TMDJ-702AC1/Cycle: 8 hours 46 min./ 50Hz

Defrost timer Rating of contacts: 240V/5A,

Winding resistance: OPEN (to DC test voltages)

Bimetal thermo. US-602SXRMQ0-TO, Temp. cut-in: -5°C. Temp. cut-out: 13°C

Rating of contacts: 250V/10A

Fuse G4A00072, 380V/10A/72°C

Defrost heater 230V/200W/265 Ω

PC damper thermo. SD-8051

Lamp bulb E14/240V/15W

Door switch (PC) (PC: 3111) 250V/1A

Running capacitor 4µF/400V 6µF/400V

Compressor DB91C19RAY5 D110C21RAX5 D110C22RAX6

(Winding Resistance (Main) 9.65 Ω(Main) 7.28 Ω(Main) 7.28 Ω

measured at 20°C) (Auxiliary) 12.98 Ω(Auxiliary) 17.5 Ω(Auxiliary) 7.02 Ω

Evaporator Fin tube type

Condenser Wrapper type (Consealed condenser)

Refrigerant charge HFC-134a, 140g

Oil charge 350ml 310ml 300ml

Net Capacity

476L (FC: 103L, PC: 272L, VC:101L)

534L (FC: 129L, PC: 289L, VC: 116L)

Gross Capacity

515L (FC: 129L, PC: 276L, VC: 110L)

585L (FC: 158L, PC: 304L, VF: 123L)

Outside dimensions

Width 724 mm 774 mm 774 mm

Depth 742 mm 771 mm 760 mm

Height 1,822 mm 1,822 mm 1,822 mm

Net weight 81 kg 88 kg

Type Frost-free refrigerator/freezer

Temperature control Full-automatic direct control (FC: ATC thermo., PC: Damper thermo.)

Defrosting Full-automatic heater defrost with timer

Defrost water disposal Full-automatic (Forcible evaporated into the air)

Exterior finish Polyester coated finish

Inner liner Vacuum formed ABS resin

Insulation Polyurethane foam (cabinet & door)

Power source AC220-240V/50Hz

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