Ozito CMS-1621U User manual

CMS-1621U

Art.-Nr.: 43.002.99 I.-Nr.: 11039

GB Original operating instructions

Crosscut and miter saw

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Table of contents

1. Safety regulations

2. Layout and items supplied

3. Proper use

4. Technical data

5. Before starting the equipment

6. Operation

7. Replacing the power cable

8. Cleaning, maintenance and ordering of spare parts

9. Disposal and recycling

10. Storage

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Danger! - Read the operating instructions to reduce the risk of injury

Caution! Wear ear-muﬀs. The impact of noise can cause damage to hearing.

Caution! Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted

by the device can cause loss of sight.

Caution! Wear a breathing mask. Dust which is injurious to health can be generated when working on

wood and other materials. Never use the device to work on any materials containing asbestos!

Caution! Risk of injury! Do not reach into the running saw blade.

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Danger!

When using the equipment, a few safety pre-

cautions must be observed to avoid injuries and

damage. Please read the complete operating

instructions and safety regulations with due care.

Keep this manual in a safe place, so that the in-

formation is available at all times. If you give the

equipment to any other person, hand over these

operating instructions and safety regulations as

well.We cannot accept any liability for damage

or accidents which arise due to a failure to follow

these instructions and the safety instructions.

1. Safety regulations

The corresponding safety information can be

found in the enclosed booklet.

Warning!

Read all the safety information, instructions,

illustrations and technical data provided on

or with this power tool. Failure to adhere to the

following instructions may result in electric shock,

ﬁre and/or serious injury.

Keep all the safety information and instruc-

tions in a safe place for future use.

2. Layout and items supplied

2.1 Layout (Fig. 1/2)

1. Release lever

2. Handle

3. ON/OFF switch

4. Machine head

5. Saw blade

6. Movable blade guard

7. Stop rail

8. Turntable

9. Stationary base plate

10. Knurled screw

11. Pointer

12. Tightening screw

13. Saw shaft lockt

14. Debris bag

15. Scale

16. Safety pin

17. Scale (turntable)

18. Setting screw 0°

19. Setting screw 45°

20. Workpiece support

21. Clamping device

22.Table insert

23. Movable stop, dependent on table angle

2.2 Items supplied

Please check that the article is complete as

speciﬁed in the scope of delivery. If parts are

missing, please contact our service center or the

sales outlet where you made your purchase at

the latest within 5 working days after purchasing

the product and upon presentation of a valid bill

of purchase. Also, refer to the warranty table in

the service information at the end of the operating

instructions.

• Open the packaging and take out the equip-

ment with care.

• Remove the packaging material and any

packaging and/or transportation braces (if

available).

• Check to see if all items are supplied.

• Inspect the equipment and accessories for

transport damage.

• If possible, please keep the packaging until

the end of the guarantee period.

Danger!

The equipment and packaging material are

not toys. Do not let children play with plastic

bags, foils or small parts. There is a danger of

swallowing or suﬀocating!

• Crosscut and miter saw

• Carbide-tipped saw blade

• Hexagon key (c,d)

• Sawdust bag (14)

• Workpiece support (20)

• Clamping device (21)

• Original operating instructions

• Safety instructions

3. Proper use

The crosscut and miter saw is designed for cross-

cutting wood and wood-type materials which are

appropriate for the machine’s size.The saw is not

designed for cutting ﬁrewood.

The equipment is to be used only for its prescri-

bed purpose. Any other use is deemed to be a

case of misuse.The user / operator and not the

manufacturer will be liable for any damage or inju-

ries of any kind caused as a result of this.

Please note that our equipment has not been de-

signed for use in commercial, trade or industrial

applications. Our warranty will be voided if the

machine is used in commercial, trade or industrial

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businesses or for equivalent purposes.

The equipment is to be operated only with suita-

ble saw blades. It is prohibited to use any type of

cutting-oﬀwheel.

To use the equipment properly you must also

observe the safety information, the assembly

instructions and the operating instructions to be

found in this manual.

All persons who use and service the equipment

have to be acquainted with these operating

instructions and must be informed about the

equipment’s potential hazards. It is also imperati-

ve to observe the accident prevention regulations

in force in your area.The same applies for the

general rules of health and safety at work.

The manufacturer will not be liable for any chan-

ges made to the equipment nor for any damage

resulting from such changes. Even when the

equipment is used as prescribed it is still impos-

sible to eliminate certain residual risk factors.The

following hazards may arise in connection with

the machine’s construction and design:

• Contact with the saw blade in the uncovered

saw zone.

• Reaching into the running saw blade (cut inju-

ries).

• Kick-back of workpieces and parts of workpi-

eces.

• Saw blade fracturing.

• Catapulting of faulty carbide tips from the saw

blade.

• Damage to hearing if ear-muffs are not used

as necessary.

• Harmful emissions of wood dust when used

in closed rooms.

4. Technical data

Asynchronous motor................220-240 V~ 50 Hz

Input power ....S1 1400 Watt / S6 40% 1600 Watt

Idle speed n0......................................... 5000 rpm

Carbide saw blade.............. ø210 x ø30 x 2,8 mm

Number of teeth............................................... 48

Weight.........................................................7,1 kg

Tilting range.................................. -45° / 0° / +45°

Mitre cuts................................ 0° to 45° to the left

Sawing width at 90° ................ max. 120 x 55 mm

Sawing width at 45° .................. max. 80 x 55 mm

Sawing width at 2 x 45°

(double mitre cuts).............................80 x 32 mm

Minimum workpiece size: Only ever cut workpie-

ces which are big enough to clamp securely with

the clamping device – minimum length 160 mm.

Operating mode S6 40%: Continuous operation

with idling (cycle time 10 minutes).To ensure that

the motor does not become excessively hot it

may only be operated for 40% of the cycle at the

speciﬁed rating and must then be allowed to idle

for 60% of the cycle.

Danger!

Noise

The noise emission values were measured in

accordance with EN 62841.

LpA sound pressure level ...................... 101 dB(A)

KpA uncertainty .............................................3 dB

LWA sound power level ......................... 114 dB(A)

KWA uncertainty .............................................3 dB

Wear ear-muﬀs.

The impact of noise can cause damage to hea-

ring.

The stated vibration emission levels and stated

noise emission values were measured in ac-

cordance with a set of standardized criteria and

can be used to compare one power tool with

another.

The stated vibration emission levels and stated

noise emission values can also be used to make

an initial assessment of exposure.

Warning:

The vibration and noise emission levels may vary

from the level speciﬁed during actual use, depen-

ding on the way in which the power tool is used,

especially the type of workpiece it is used for.

Keep the noise emissions and vibrations to a

minimum.

• Only use appliances which are in perfect wor-

king order.

• Service and clean the appliance regularly.

• Adapt your working style to suit the appliance.

• Do not overload the appliance.

• Have the appliance serviced whenever ne-

cessary.

• Switch the appliance off when it is not in use.

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Caution!

Residual risks

Even if you use this electric power tool in

accordance with instructions, certain resi-

dual risks cannot be rules out. The following

hazards may arise in connection with the

equipment’s construction and layout:

1. Lung damage if no suitable protective dust

mask is used.

2. Damage to hearing if no suitable ear protec-

tion is used.

3. Health damage caused by hand-arm vib-

rations if the equipment is used over a pro-

longed period or is not properly guided and

maintained.

5. Before starting the equipment

Before you connect the equipment to the mains

supply make sure that the data on the rating plate

are identical to the mains data.

Warning!

Always pull the power plug before making

adjustments to the equipment.

5.1 General information

• The equipment must be set up where it can

stand securely, i.e. it should be bolted to a

workbench, a universal base frame or similar.

• All covers and safety devices have to be pro-

perly fitted before the equipment is switched

on.

• It must be possible for the blade to run freely.

• When working with wood that has been pro-

cessed before, watch out for foreign bodies

such as nails or screws, etc.

• Before you actuate the On/Off switch, make

sure that the saw blade is correctly fitted

and that the equipment’s moving parts run

smoothly.

5.2 Setting up the saw (Fig. 3)

The workpiece supports must be inserted and

tightened using a hex key (C).

5.3 Adjusting the saw (Fig. 1/2)

• To adjust the turntable (8), loosen the knurled

screw (10) by approx. 2 turns, which frees the

turntable.

• The turntable has locking points at angles

of 0°, 5°, 10°, 15°, 22,5°, 30°, 35°, 40°, 45°.

Once the turntable is engaged, the setting

must be additionally secured by tightening

the knurled screw (10).

• If different angle settings are required, the

turntable (8) may be secured in position using

only the knurled screw (10).

• Lightly press the machine head (4) down

while at the same time pulling the retaining

pin (16) out from the motor mounting; this

causes the saw to move down to the lower

working position.

• Swing up the machine head (4).

• By loosening the lock screw (12), the machi-

ne head (4) can be angled to the left up to

45°.

• Check that the voltage marked on the rating

plate is the same as your mains voltage and

connect up the machine.

5.4 Precision adjustment of the stop rail

(Fig. 7/8)

• Lower the machine head (4) and fasten in

place with the safety pin (16).

• Fasten the turntable (8) in 0° position.

• Place the 90° stop angle (a) between the bla-

de (5) and the stop rail (7).

• Slacken the adjustment screws (28), set the

stop rail (7) to 90° in relation to the saw blade

(5) and retighten the adjustment screws (28).

5.5 Precision adjustment of the stop for 90°

cross-cuts (Fig. 8-10)

• Lower the machine head (4) and fix with the

lock pin (16).

• Slacken the tightening screw (12).

• Place the stop angle (a) between the saw bla-

de (5) and the rotary table (8).

• Slacken the counter nut (29) and adjust the

setting screw (18) until the angle between the

saw blade (5) and the rotary table (8) equals

90°.

• Re-tighten the counter nut (29) to fix the ma-

chine in this setting.

• Finally, check the position of the angle indica-

tor (11). If necessary, release the pointer with

a crosstip screwdriver, move to the 0° position

of the angle scale (15) and retighten the hol-

ding screw.

• No stop angle included.

5.6 Precision adjustment of the stop for 45°

mitre cuts (Fig. 8/12)

• Lower the machine head (4) and fix with the

lock pin (16).

• Fix the rotary table (8) in 0° position.

• Undo the tightening screw (12) and use the

handle (2) to tilt the machine head (4) to the

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left until it coincides at 45°.

• Place the 45° stop angle (b) between the saw

blade (5) and the rotary table (8).

• Slacken the counter nut (30) and adjust the

setting screw (19) until the angle between the

saw (5) and the rotary table (8) equals exactly

45°.

• No stop angle included.

6. Operation

6.1 Crosscut 90° and turntable 0° (Fig. 1)

• Press the main switch (3) to turn on the saw.

• Important. Place the material for sawing firmly

on the machine surface, to prevent it from

moving during the sawing process.

• After switching on the saw, wait for the blade

(5) to reach its maximum speed.

• Press the release lever (1) sideways and,

using the handle (2), apply steady and light

downward pressure to move the machine

head through the workpiece.

• When the cut is completed, return the machi-

ne to its top parking position and let go of the

On/Off switch.

• Caution! A return spring causes the machine

head to rise automatically at the end of the

cut. Do not let go of the handle (2) as soon as

the cut is completed but steady the machine

head and allow it to rise slowly.

6.2 90° cross-cuts and 0°-45° rotary table

(Fig. 10)

The crosscut saw can be used to make right and

left angular cuts of 0°- 45° in relation to the stop

rail.

• Lift the machine head (4) to its top position.

• Release the turntable (8) by slackening the

locking grip (10).

• Using the handle (2), set the turntable (8) to

the desired angle, i.e. the marking on the turn-

table must coincide with the desired angular

setting (17) on the stationary base plate (9).

• Re-tighten the locking handle (10) in order to

fix the rotary table (8) in position.

• Make the cut as described in Section 6.1).

6.3 Mitre cuts 0°-45° and rotary table 0°

(Fig. 8/11)

The crosscut saw can be used to make miter cuts

of 0° - 45° in relation to the work face.

• Lift the machine head (4) to its top position.

• Fix the rotary table (8) in 0° position.

• Undo the tightening screw (12) and use the

handle (2) to tilt the machine head (4) to the

left until the pointer (11) coincides with the

required angle value (15).

• Re-tighten the locking nut (12) and make the

cut as described in Section 6.1).

6.4 Mitre cuts 0°-45° and rotary table 0°-45°

(Fig. 8/13)

The crosscut saw can be used to make miter cuts

to the left of 0°- 45° in relation to the work face

and, at the same time, 0° - 45° in relation to the

stop rail (double miter cut).

• Lift the machine head (4) to its top position.

• Release the turntable (8) by slackening the

locking grip (10).

• Adjust the rotary table (8) by its handle (2) to

the required angle (see also Section 6.2).

• Retighten the tightening screw (10) in order to

secure the turntable in place.

• Undo the tightening screw (12) and use the

handle (2) to tilt the machine head (4) to the

left until it coincides with the required angle

value (in this connection see also section

6.3).

• Screw the tightening screw (12) back down

again.

6.5 Sawdust bag (Fig. 2)

The saw is equipped with a debris bag (14) for

sawdust and chips.

The debris bag (14) can be emptied by means of

a zipper at the bottom.

6.6 Replacing the saw blade (Fig. 1-6)

• Before changing the saw blade: Remove the

power plug!

• Wear work gloves to prevent injury when

changing the saw blade.

• Swing the machine head upwards (4).

• Undo the screw (z) on the cover plate (f) of

the saw blade.

• Pull back the adjustable blade guard (6) and

at the same time turn the cover plate to achie-

ve access to the flange bolt.

• Press the saw shaft lock (13) with one hand

while positioning the hexagon key (d) on the

flange bolt (31) with the other hand.The saw

shaft lock (13) engages after no more than

one rotation.

• Now, using a little more force, slacken the

flange screw (31) in the clockwise direction.

• Turn the flange screw (31) right out and remo-

ve the external flange (32).

• Take the blade (5) off the inner flange and pull

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