Overhead door 555 Quick start guide

GARAGE DOOR OPENER SYSTEMS

10809

0001

11 /

07/

9 1

INSTALLATION INSTRUCTIONS

AND

OWNERS MANUAL

READ THESE INSTRUCTIONS CAREFULLY

BEFORE

INSTALLING

USING THIS OPENER.

After

installation is completed, place instructions in close

proximity

garage door.

All-American

Craftsmans

hip

Mode

U.S.A.

9111071330

Page 1

TABLE

CONTENTS

GENERAL INSTALLATION NOTES PAGE

ASSEMBLY DRAWING

...•

. PAGE

INSTALLATION INSTRUCTIONS PAGE

RING

INFORMAT

. PAGE

OPERATION & ADJUSTMENT PAGE

OWNERS INFORMATION PAGE

GENERAL INFORMATION PAGE

TROUBLE SHOOTING GUIDE . PAGE

POWER

IT ASSEMBLY PAGE

WIRING SCHEMATIC PAGE

PARTS LIST PAGE

WARRANTY

PAGE

READ THROUG H

MANUAL

BEFORE

BEG

INNI

ASSEMBLY.

TOOLS

NEEDED

5-8

-12

HOW TO USE THIS BOOK

Use

tools indicated by

lhouettes at top

instruction.

2. Perform the instru

ction

according to the words

illustration.

3. Put a check in the box after completion of

struct

4. Proceed

next step.

SECURE

HE A

BRACKET

HEADER.

DER

BRACKET

DER

I-leader

Bracket

CENTERLINE

DOOR

1 / 4 x

1-3/4

LAG

SCREW

EXAMPLE

7/16

WRENCH

YOU

THE

FOLLO

TOOLS

SHOWN

BELOW

ASSEMBLE

AND

INSTAL

OPENER

ELECTRIC

5/32

BIT

1/4 BIT

1/8

BIT

(

METAL

OORS)

A/llC:llllEllllllII

••

CARPENTER

EVEL

STEPLADDER

6'-0"

·'-----'~

HACK

SAW

Page

NEEDLE

NOSE

PLIERS

ac::::::

END

WRENC

H • TAPE MEASURE

7/16 & 9/16 •

STRAIGHT

EDGE

OTTED

SCREWDR

IVER •

PENCIL

•

POCKET

KNIFE

WIRE

CUTTERS

WIRE STRIPPERS

TDRIVER

1/4" •

BELL

WIRE

PHILLIPS

SCREWDRI

VER

------------------------------------------------------

GENERAL INSTALLATION NOTES

Preparing Door for Opener

The following procedures must

performed before opener can

installed. Failure

complete the follow-

ing procedures can cause opener failure and/or hazardous conditions which could cause personal injury.

1. Check working condition

door.Door should operate freely

without

sticking or binding, and should not

have

held

down. Lubricate door rollers and hinges

with

SAE

wt.

oil.

If any part of the door is worn or broken, call a qualified door service person

repair

before opener

installed.

Door is under extreme spring tension. Repairs and adjustments, especially

cables and spring

assembly, can

hazardous and can result in severe personal injury. Repairs and adjustments should

peformed only by qualified door service people.

door is equipped

with

a locking device, make

inoperative by permanently securing the locking bar

unlocked position.

--•11.•••

Remove any

lift

or pull rope to avoid entrap-

ment

by rope when the door

opened.

This

opener

cannot

installed

on garage doors

where the clearance is less than

1-3/4".

This opener is not designed for

use

with

one

piece doors.

Opener

must

properly grounded

prevent

personal injury and damage

opener com-

ponents.

recommended that the top section

door

strutted

reinforced

doors

feet

wide or larger.

HEAD

El._

HEADROOM

1 -

3/4"

MIN

CLEARANCE

CEILING

llIGll

ORC

DOOR

TROVEL

NOT

USE

lighted-type pushbutton.

See

troubleshooting chart,

page

13.

NOT CONNECT ELECTRICAL

POWER

UNIT UNTIL INSTRUCTED

SO.

IMPORTANT

For proper and safe use

the installed opener, carefully

read

the Owners Information beginning

Page

11.

Page 3

ASSEMBLY DRAWING

To complete assembly

your Overhead Door Operator:

Remove the four nuts securing the gear cover to the operator frame. Removing the gear cover wll

pose

the drive sprocket.

Slide the boom into the frame slot until it contacts the stop bolt.

Place

the chain around the drive sprocket

and

make

sure

that the chain passes through the

limit

switch

assembly and around the outside

the guide pulley.

4. Replace gear cover and connect chain

turnbuckle,

with

connecting link.

Tension chain until droop

3/4

inch (lowest part

chain

just below lower edge

boom).

INSTALLATION

D Measure

width

door

determine

center

. Mark cen-

tar

line

door

and

header.

2 X6

WOOO

BLOCK

ATIACHM£MI

FDR

ODDR

BRACKET

ODORS

WllHOUI

CfNIER

Sill[

header

does

not

have

suitable

woodwork

where header bracket will be

installed, then

such

will have to

made

suggested

that

a wood

2"x6

" be secured to nearby woodwork.

door

does

not

have

center

stile or suitable material for attaching door

bracket

then

door

must

be reinforced with wood or steel

this mounting

This reinforcing

member

must

attach

both

top

and

bottom

rail

3/4"

minimum headroom required above high

arc of door.

Position

header

bracket

center

line

and

mark

mounting hole

locations

center

line.

HEADER

Drill

5/32

diameter

holes

marked locations.

2. D 4

Raise

door

until

top

section

reaches

highest

arc

travel. Mark

header

center

line

point

where

level

touches

header.

Mark horizontal

center

line of

header

bracket

1-5/8

" minimum

3-1/4"

maximum

above

high

arch

door

travel. Use

lowest

figure

permitted

door

counterbalance

CARPENTERS

LEVEL

HIGH

ARC

DOOR

TRAVEL

RECOMMENDED

THAT

OPENER

MOUNTED

MINIMUM

FEET

ABOVE FLOOR

,.....,

7/16

Secure

header

bracket

header.

1/4"

1-3/4"

LAG

SCREW

114"

x 1-

3/4"

LAG

SCREW

Page 5

D A

Rest

header

end

boom

top

edge

top

door

section

(extension

spring door) or on

tor

sion spring (torsion spring door) and powerhe

Manually raise

door

fully

opened position.

necessary, use spacers

between

ladder

and

opener

obtain

clearance

between.door

and

opener

boom.

HIGH

ARC

OOOR

BOOM

6. D

Attach

header

pulley

assem

bly

header

bracket. Carriage

must

positioned near powerhead

prevent interference between door and carriage.

8. D

Position

opener

that

the

boom

is aligned (left and right) with

the

center

the

door

Then

attac

h rear of

opener

ceiling

joists

illu

rated

step

(See

Notes).

e:o~,1""

CLEVIS

•mlJl:m

In order

obtain

best

performance

it is

important

that the opener

installed

close to the

door

as possible.

the

distance

between

the

high

arc of the

door

and

the

opener

boom

is one

inch

or less

then

the opener

may

installed

in a level position.

the distance

between

the

high

arc of the

door

excess

one

inch,

the

rear

the opener should

lowered

so that the distance

betw

een

the

opener

boom

and

the

door

(in a

fully

opened position) is

approximately

inch.

necessary, relocate the header

bracket

maintain clearance at high arc

door.

9. D

...

('\ r

.,.._.,

7116

e 6

Shown

are examples

various installation configurations. Determine the configuration

which

best suits

your

requirements.

necessary, span

ceiling

joists

with

wood

2x4's

sufficient

enough to support opener.

Hold ceiling

mounting

angle in

mounting

tion. Using holes in angle

a guid

drill

3/16"

diameter

pilot

holes

ceiling joists

2x4

framing.

Using

1/4"x1-3/4

" lag scre

ws,

secure ceiling

mounting

angle to ceiling joists or

2x4

framing.

Notch

opener end

vertical

angles (Detail A).

Using

1/4"-20x1/2

" hex head

bolts

and

lock

nuts,

secure angle brackets to opener.

1/4"

-2

0x1/2

" hex head

bolts

and

lock

nuts, secure vertical

mounting

to ceiling

ngle. Vertical arigles may be bent at

notch

)·

cessa

etail

RECOMMENDED

THAT

OPENER

MOUNTED A MINIMUM

FEET

ABOVE

FLOOR

10.

LENGTHWISE

CEILING

JOISTS

CENTER

CEILING

JOI

30'

LENGHf

REQUIRED

FRONT

VIEW

CROSSWISE CEILING JOISTS

••••--•

Atta

pushbutton

wire

terminals

shbutton.

Mount

Pushbutton

approximately

6 f

from

floor

(out

reach

children) on a wall

next to

garage

access

door.

Attach

the

other

end of

pushbutton

wire

HOlCll

ANGEL

WITH

nct:snw

·~

" I"

DETAIL

USE FRONT SLOT

FOR

BRACING

ONLY

DETAIL

HOLES

FOR

MAIN SUPPORT

terminals

"Pushbutton"

and "Common" on the rear of the opener. Remove

.------------

IMPORTANT

backing

from

self-adhesive "PUSHBUTTON OPERATION" decal

and

attach

to wall n

pushbutton.

not

remove

Factory

installed

jump

between

terminals

"COMM

& PHOTO" AND "SEC &

24V".

PUSHBUTTON MUST

INSTALLED OUT

REACH

CHILDREN

11 . DPHOTOCELL (OPTIONAL P/N

108303

-000

The

Photocell is

optional

fety

device,

the

photobeam is interrupted

it will

(1)

Prevent an opened

door

from

closing, and (2) Reverse the door

in a closing

mode.

To install,

ruction

s provided

with

the

Photocell.

obtain

the

Photoc

other

optional

equipment

contact

your

local

Overh

d Door

stributor or the

factory

1-800

275-6187.

Available

not

ions include:

hain

Transmitter

.•eyless Entry

Houselight Package

Operator

Security

Modulo

Powerhead

must

braced

shown

in order

for

safety reverse system to function properly.

Photocell for

use

with

this opener must have normally

closed

contacts

when photo beam

not interrupted.

Page

12.

,..,

0"')1

7/16

nstall

door

bracket

on centerline

door

shown

step

. The

pivot

hole in

door

bracket

should

line,

possible, with

the

top

ers

the

door.

13.

door

strut

interfers

with

mounting

door bracket, move bracket below strut.

not

cut

modify

door strut.

The illustrations

below

depict installation

door bracket, p/n 105375-0001,

3 typ

of doors. Install bracket in the appropriate manner according

door

type.

14.

WOOD

DOORS

C~•;~;._~C""'""

oldoo<

•.., ,

Door

lncke1

Top

Rill

Lodr.tlult

Orlll

(2)

t/4"

dl.,ne

holu

•hru

door

Cenur

tllle

elnfo

cln

~br1cll

114-20

2-t/4"

curi110

bo1u

With

door br1111ht

ind

yoke1•thch•dto

dr1wb1r,

••Ing

111111bly

Into

plac•

1111tn1tdoor.

Wark

•ounUng

hole l

oc1Uons.

R•hr

•ood,

'"''· .,

flbergl111doordet1ll11bovt

OrlU1pproprl1h1lu

•ountl1111

ho1••

Alhchdoorbr11ck•t

dooru1lng

11pproprl11h

h1rdw11r•.

STEEL

DOORS

.....

ll'l

11•·

Self·e•lrudin11crew

STEP

OoorBrack•t

C•nhr

Sllt1

STEP

Atta

ch yoke

pieces

door

bracket

with

3/8"

bolt

and

ocknut.

Tighten

locknut

but

not

compress

yoke

against

door

bracket

- - - yoke must move

freely.

15.

Route pull cord

through

manual release lever and adjust

that

release handle

is approximately 6

feet

from floor. Pull rel

ease

Handle and position carriage

approximate

12"

from front

16.

Attach

door

arm

to carriage with clevis

and

hitch pins. Make

sure

door ls

fully closed

and

attach

door

arm

yokes

with

two

1/4" bolts and

nuts

Select

holes

the arm and yokes

that

will

allow carriage

remain

the approximate

position called for in

step

TOP

RAI

17.

l/B

16lOUMUJ

ANO

BOLT

Remove

protective

bracke

t from Emergency Release Decal end install on door

near Door Bracket.

18.

Install a

60-watt

(MAX) Light

lb.

Page

FIBERGLASS

DOORS

on1orlln•

"'~~~!.:;:~

···:

;:\~::·::

.......

hol••

S•il•

..._..J

HrlWI

Centu

ulle

•

rcin(orcln1

Pl•n

l>ucku

l>uckel

•t•

lnu

rl•OI

......

Cu1or

f11b11ori

bnckulnolde

ll':S

)/(•

•

uuded

eh1nn•I

u.••

1.udin11enw

STEP

-Door

Bracht

STEP

DoorBnckat

C1nhr

Stil•

APPROX

TOP

DOOR

SECTION

CENTER

SlllE

~NUAl

RELCASE

.,,,,,.,-

HANDLE

important

that

electrical

power

to operator

off

when powerhead cover is

removed. Electrical power must remain disconnected while making electrical

connections and

limit

switch

adjustments. Keep hand and objects clear

powerhead

electrical

power

reconnected

with

cover off.

Opener is equipped with a factory

led

wer

cord

and

must be plugged into a

115

volt,

hertz, gro

und

elec

tri

cal outlet.

OPENER

MUST

PROPERLY GROUNDED

TO PREVENT PERSONAL

INJURY

AND

DAMAGE

THE OPENER COMPONENTS.

convenient

ect

rical

outlet

has to be

installed

eco

mmended that

suc

h work be performed by a

nsed

elect

cian. Use of extension co

NOT

RECOM-

MENDED.

.•..

extension

cord is required

for

tem

porary testing and adjustment,

use

only

wire

{grounded)

with

a minimum

amp rating. This will assure proper

operation

electronic system.

When

installing a convenient elect

cal outlet,

is suggest

that an

elect

cal

ch be insta

to facilitate emergency power c

off.

If local el

trical code7 require permanent wiring,

proceed

follows:

Disconnect opener from any

pow

er source.

1. Remove opener cover (6 screws),

two

(2) wire connectors and

disconnect green ground w

2. Remove power co

d strain re

ef bushing.

ect conduit to opener fra

through the

7/8"

diameter

hole.

Use appropriate wire connectors a

ect black

wer wi

to the

two

(2) black wir

(in

opener) and white power wire to

e three

131

white wires. CONNECT

GREEN

GROUND

WIRE

GREEN

GROUND

REW

OPENER

ING

CUP

WASHER.

(provided in hardware bag.I

SURE

CONNECTION

ECURE.

Reinstall opener cover.

.Pf:,.~:O

,{,

~IRE

age

OPERATION

AND

ADJUSTMENTS

20.

Plug

opener

power

rd into

elect

outlet

, using wall

button

run

opener a

allow

chain

linder

engage the opener carriage. NOTE:

The

rel

ease

ever

a horizontal position

order

obtain

eng

age

ment.

21.

ing

hbutton

run opener and

just up and

down

limit

switch

cams

(step

22)

stop

fully

opened and a

fully

sed

pos

iti

on.

In order

for

the safety reverse system

function

properly, the

down

limit

switch

must

adjusted

that

the door is closed tightly against the floor.

22.

CHA

M ADJUSTMENT

Door

ave

l is controlled

placement

the

chain limit

cam

s on

opene

r dri

cha

. The d

ign of

snap·o

dictate

that

can

relocat

ly in

one

inch

eme

nts and

thus

aff

ect

iage

ave

l proportionately.

The

rri

age travel can be adjusted

inch

crements

alt

ernate

ly turning the

cams

degre

and

relo

ting

required for

des

rri

age contro

23.

and

adjust

ope

ner s

afety

everse

syste

outlined in

sec

tion

ded "OWNERS INFORMATION -OPERATION/ADJUSTMENT".

24.

opener

fails

eve

one

inch

obst

ion (

outlined in

"OWNERS INFORMATION")

wit

for

adjustment

t et maximum, then

the

following

steps should be performed.

A. Readjust

down

mit

itch c

that

the door is

being driven

tightly

aga

inst

oor or;

ease

e le

ngth

the

door arm

assemb

by moving

e yok

to a l

owe

set

of hol

the

door arm. This

may

uire that

the

down

limit

switc

cam

sted

ent door r

eve

rsing

the

oor.

Adjusting the length

the door arm assembly and the

down

limit

switch

cam may have

repeat

until

satisfactory

operation is obtained.

After

making

adjustments

the

down

limit

and/or

changing the length

the door arm,

alwa

'y~

recheck the opener

safety

reverse system for correct

operation.

HEADER

i.-- I

DOWN

LIMIT

CAM

........

:t:.br

.........

....................................

.........

.............

......

§1.:1

.....................................................................

:tiJ.>

.........

...

14'

i.-

'\====

====:t

Illl'_jJ£j

LIMIT

CAM

age

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