Outback Excel Onyx 2 User manual

EX311

Assembly and Operating Instructions for Outback®

Excel Onyx 2 Burner Gas BBQ

Photographs are not to scale.

Specifications subject to change

without prior notice.

WARNING

 For outdoor use only. Not for commercial use.

 Read instructions before using the appliance. Failure to follow instructions

could result in death, serious bodily injury, and/or property loss.

 Warning: accessible parts may be very hot. Keep young children and pets

away.

 Do not move the appliance during use.

 Turn off the gas supply at the gas bottle after use.

 Any modification of the appliance, misuse, or failure to follow the instructions

may be dangerous and will invalidate your warranty. This does not affect your

statutory rights.

 Retain these instructions for future reference.

 Leak test annually, and whenever the gas bottle is removed or replaced. Check

that the hose connections are tight and leak test each time you reconnect the

gas bottle.

 For Flare-up control please refer to the ‘OPERATION’ section of this manual.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open barbecue lid or hood.

4. If odour continues, discontinue use and

contact your local dealer.

FOR YOUR SAFETY

1. Do not store or use petrol or other

flammable vapours or liquids in the vicinity

of this or any other appliance.

2. A gas bottle not connected for use must not

be stored in the vicinity of this or any other

appliance.

0359

Parts List

Quantity varies according to model purchased. Specifications subject to change without prior notice. For

more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.

 Pre-Assembled Component

 Quantity varies according to model purchased

Appearance, size, and construction may differ according to model purchased

CODE PART QTY OUTBACK®

EXCEL ONYX 2 BURNER GAS

HOOD

A1 Hood (Pre-Assembled to Body)

1 √

A2 Hood Handle 1 √

A3 Warming Rack 1 √

A4 Heat Indicator 1 √

BODY

B1 Barbecue Body 1 √

B2 Burner 1 √

B3 Control Panel 1 √

B4 Knob (Pre-Assembled) 2 √

B5 Hose and Regulator Assembly 1 √

B6 Lava Rock in Basket 1 √

B7 Cooking Grill 1 √

B8 Ignition Button (Pre-Assembled) 1 √

B9 Control Panel Heat Shield 1 √

B10 Main Electrode 1 √

B11 Hinge Bracket (Pre-Assembled) 2 √

B12 Body Heat Shield 1 √

B13 Body Support 2 √

B14 Grease Cup Holder 1 √

B15 Grease Cup 1 √

TROLLEY

C1 Side Shelf (with bracket) 

C2 Side Shelf (without bracket) 1 √

C3 Side Shelf Bracket A 1 √

C4 Side Shelf Bracket B 1 √

C5 Side Burner Knob 1 √

C6 Side Burner Grid 1 √

C7 Side Burner Shelf 1 √

C8 Side Burner 1 √

C9 Side Burner Electrode 1 √

C10 Side Burner Valve / Hose Assembly 1 √

C11 Left Front Leg 1 √

C12 Left Rear Leg 1 √

C13 Right Front Leg 1 √

C14 Right Rear Leg 1 √

C15 Gas Bottle Holder 1 √

C16 Leg End Loop 1 √

C17 Wheel Spacer 2 √

C18 Wheel 2 √

C20 Axle 1 √

C21 Bottom Shelf 1 √

C22 Gas Bottle Strap 1 √

HARDWARE

D1 M6x15 Bolt 28 √

D2 M5x10 Bolt 4 √

D3 M4x10 Bolt 1 √

D4 ST4.0x10 Screw 7 √

D5 ST4.0x15 Screw 4 √

D6 ST4.8x15 Screw 2 √

D7 M8 Locknut 2 √

D8 M5 Nut 2 √

D9 Spacer 6 √

D10 Hose Tidy 1 √

C19 Wheel Hubcap 2 √

B11

Parts Diagram:

Quantity varies according to model purchased. Specifications subject to change without prior notice. For

more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.

B12

B13

B10

B15

B14

C12

C22

C15

C18 C20

C16

C13

C14

C21

C11

C17

C10

C19

Hardware Reference Diagram:

Specifications subject to change without prior notice.

D2D4

D9 D5 D7D6

D10

C14

Assembly

IMPORTANT!

 TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver,

adjustable spanner or metric spanner set.

 The assembly of this barbecue requires 2 people.

 Whilst every care is taken in the manufacture of this product, care must be taken during assembly in

case sharp edges are present.

 Please read the Important Information section carefully before assembly and use of your

barbecue.

Attach the Left Front Leg (C11) and Left Rear Leg (C12) to the Gas Bottle Holder (C15) using

ST4.0x10 Screws(D4x4pcs).

C16

Attach the Right Front Leg (C13) and Right Rear Leg (C14) to the Leg End Loop (C16). The

legs are a push fit onto the leg end loop. In case of difficulty, they may need tapping with a soft

faced mallet. Take care not to damage the parts.

C11

C12

C15

C13

C14

Attach the Bottom Shelf (C21) to the Gas Bottle Holder (C15) using ST4.8x15 Screws

(D6x2pcs). Take care not to over tighten these screws which will damage the plastic gas

bottle holder.

Attach the leg assembly to the bottom shelf assembly using M6x15 Bolts (D1x4pcs).

C21

C15

Insert the Axle (C20) through the clamping brackets underneath the Gas Bottle Holder (C15) and

tighten the clamping screws. Take care not to over tighten these screws which will damage the

plastic gas bottle holder.

Slide a Wheel Spacer (C17) over each end of the Axle (C20). Note: the spacers are packed in a

plastic bag with the main electrode, grease cup holder and grease cup.

Slide the Wheels (C18) over each end of the axle. Secure the wheels into place with the M8 Lock-

nuts (D7x2pcs). Place the Wheel Hubcaps (C19) onto the outside of the wheels.

Carefully turn the completed trolley over, right side up.

Attach the Body Support (B13) to the legs using M6x15 Bolts (D1x4pcs).

C15

C20 C17

B13

√

C18 C19

a. Unscrew the nut from the Heat Indicator(A4).

Place the heat indicator through the hole on the top of Hood(A1). Tighten the heat indicator

with the nut.

b. Attach the Hood Handle (A2) to the Hood (A1) using the M5x10 Bolts (D2x2pcs).

Carefully place the Barbecue Body (B1) onto the tops of the legs.

Attach the barbecue body to the trolley assembly using the M6x15 Bolts (D1x8pcs). Ensure the tabs

on the body fit over the legs as shown in the diagram and do not go down inside of the legs.

WARNING: DO NOT RELEASE THE BARBECUE BODY WHILE THE BARBECUE HAS NOT BEEN

PROPERLY SEATED. THIS MAY RESULT IN INJURY OR DAMAGE TO YOUR BARBECUE.

Feed the Grease Cup Holder (B14) through the hole in barbecue body.

Insert the Grease Cup (B15) into the grease cup holder.

Install a M6x15 Bolt (D1) and a Spacer (D9) into the upper fixing hole on each front leg.

Place the Control Panel (B3) assembly in position by aligning the spacers with the slot on

each side of control panel and fix it to the trolley assembly using M6x15 Bolts (D1x2pcs).

B14

B15

Insert the Main Electrode (B10) into the hole at the bottom of the barbecue body and

secure with the pre-assembled nut.

Feed the Burner (B2) into barbecue body. Ensure that the burner venturi tubes are over the

ends of the gas valves. They are a loose fit and not a gas tight seal. Secure the burner with

the ST4.0x10 Screws (D4x2pcs).

View from underneath the body

B10

√

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