Orbitalum SCORP 220 Plus User manual
precision.
power.
simplicity.
Operating instructions
Pipe Cutte
r
SCORP 220 Plus
SCORP 360
Code 790 014 762
│Machine-no.:
________________________________
All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and
reproduction in any form (print, photocopy, microfilm or electronic) require the written permission of Orbitalum
Tools GmbH.
Operating instructions SCORP Table of contents
orbitalum tools gmbh
(06.07) MT_SCORP_BA_04_790014762_09.doc I
Table of contents
Page
0About these instructions 1
0.1 Warning messages 1
0.2 Further symbols and displays 2
1Notes on safety 3
1.1 Proper use 3
1.2 Safety regulations 3
1.3 Working with safety in mind 4
1.4 Waste disposal / environmental protection 5
1.5 Further safety regulations 5
2Construction of the product 6
2.1 Standard 6
2.2 Accessories 7
2.2.1 Cutting disc/saw blades 7
3Characteristics and range of applications 8
3.1 Characteristics 8
3.2 Range of applications 8
3.2.1 Working range 8
4Technical Data 9
5Commissioning 10
5.1 Scope of delivery 10
5.1 Transport 11
5.2 Connection requirements 11
6Operation 12
6.1 Mounting and changing of saw blades 12
6.2 Mounting SCORP onto pipe 15
6.3 Pipe cutting 16
6.4 Straightness of cut and control wheel 19
7Maintenance 21
8What to do if ...? 22
8.1 Problem solving 22
8.2 Servicing/customer service 22
Table of contents Operating instructions SCORP
II (06.07) MT_SCORP_BA_04_790014762_09.doc
orbitalum tools gmbh
Operating instructions SCORP 0 About these instructions
orbitalum tools gmbh
(06.07) MT_SCORP_BA_04_790014762_09.doc 1
0 About these instructions
To allow quick understanding of these instructions and safe handling of the
machine, all the warning messages, notes and symbols used in these
instructions are presented here along with their meaning.
0.1 Warning messages
In these instructions, warning messages are used to warn you against the
dangers of injury or material damage. Always read and observe these warning
messages!
This is a warning symbol. It should warn you against dangers
of injury.
Follow all instructions which are identified with this safety
symbol in order to avoid injuries or death.
Warning
symbol Meaning
DANGER
Direct danger!
Non-observance could result in death or critical injury.
:Restrictions (if applicable).
XMeasures to prevent danger.
WARNING
Possible danger!
Non-observance could result in serious injury.
:Restrictions (if applicable).
XMeasures to prevent danger.
ATTENTION
Dangerous situation!
Non-observance could result in minor injuries.
ATTENTION
Dangerous situation!
Non-observance could result in material damage.
0 About these instructions Operating instructions SCORP
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orbitalum tools gmbh
0.2 Further symbols and displays
Symbol Meaning
Important
Note
Notes: Contain particularly important information for
comprehension.
Instruction: You must take notice of this symbol.
1.
Request for action in a sequence of actions: You have to do
something here.
X
Single request for action: You have to do something here.
ZConditional request for action: You have to do something here
if the specified condition is met.
Operating instructions SCORP 1 Notes on safety
orbitalum tools gmbh
(06.07) MT_SCORP_BA_04_790014762_09.doc 3
1 Notes on safety
The SCORP is a state-of the-art machine. Using it for purposes other than
those described in this manual may cause injury to the user or to others.
It may also damage the machine or other equipment.
Therefore:
•Always ensure that the machine is in good working order and comply with
these notes on safety.
•Keep complete documents close by the machine.
•Generally valid regulations for the prevention of accidents must be
observed.
1.1 Proper use
•Only use the SCORP for cutting of pipes.
•For damages caused by using not according to regulations is just the user
responsible.
1.2 Safety regulations
•Only use the dimensions and materials specified in these instructions.
Other materials should only be used after consulting the Orbitalum Tools
customer service department.
•Only use authentic Orbitalum Tools saw and cutting blades, spare parts
and materials.
•Check the SCORP daily for any externally visible damages or defects.
Have any damages or defects repaired immediately.
•Work on the electrical equipment should only be carried out by a qualified
electrician.
•Pull out the mains plug before carrying out a tool change or maintenance
and repair work.
1 Notes on safety Operating instructions SCORP
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orbitalum tools gmbh
1.3 Working with safety in mind
"Make your contribution to safety in the workplace."
•Report any deviations from normal operation to the person responsible
immediately.
•Always keep safety in mind while working.
•When working with the SCORP, wear mask, protective goggles, safety
gloves and ear muffs.
•Tie up long hair (hair-net); do not wear wide clothing.
Attention: Jewellery, loose fitting clothing and ties can be caught in
rotating parts!
•Turn the SCORP off at the end of each operating cycle and allow the
machine to run to a stop.
•Keep hands away from the tools during processing.
•Before carrying out a tool change, cleaning, performing any maintenance
work, adjustments or repair work on the SCORP, pull out the mains plug
and allow the machine to run to a stop.
•Do not carry the electric tool holding it at the cable and do not use it to pull
the plug out of the socket. Protect the cable against heat, oil and sharp
edges (chips).
•Pay attention to the surroundings. Do not use any electric tools in a damp
or wet area. Make sure to have good illumination. Do not work near
combustible liquids or gases.
•The power-on time is max. 25%. With higher power-on time the machine
can be overloaded.
Danger of death by electric shock!
If the mains cable is damaged, live parts may cause death when being touched
directly.
:Keep the mains cable of the cutter motor away from the saw blade or
cutting blade.
XWhile processing the pipe, always keep an eye on the position of the mains
cable.
:Do not let the cut-off pipe piece drop in an uncontrolled way.
:Do not run the machine unattended.
Danger of being injured by sharp cutting edges!
Non-observance could result in serious injury.
:Keep hands away from the tools during cutting.
XWear safety gloves.
DANGER
WARNING
Operating instructions SCORP 1 Notes on safety
orbitalum tools gmbh
(06.07) MT_SCORP_BA_04_790014762_09.doc 5
1.4 Waste disposal / environmental protection
•Dispose of chips and used gear lubricant oil according to the regulations.
Discarded electric tools and accessories contain a large share of
valuable raw and synthetic materials which can be recycled.
Therefore:
•Electrical (electronic) devices which are marked with the symbol to the left,
may not be disposed of with household waste in accordance to the EU
directive 2002/96/EC.
•By actively using the offered return and collection systems, you actively
contribute to the reuse, recycling and utilization of electrical (electronic)
devices.
•Electrical (electronic) used devices contain parts which must be handled
selectively according to the EU directive. Separate collection and selective
treatment is the basis for environment-friendly disposal and the protection
of human health.
•Our products that were sold to you after August 13th, 2005 are taken back
and treated according to legal standards. These products have to be send
free of charge.
•The return of used devices which pose a health or safety risk for human
beings due to soiling during use may be refused.
•The legally compliant disposal of electrical (electronic) devices that were
placed on the market before August 13th, 2005 are in the responsibility of
the end-user.
1.5 Further safety regulations
Observe country-specific regulations, norms and guidelines.
(RL 2002/96/EC)
2 Construction of the product Operating instructions SCORP
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orbitalum tools gmbh
2 Construction of the product
2.1 Standard
1 Operating handle
2 Locking screws of the cover
3 Fixed protection housing
4 Regulating knob for fixing clamps
5 Moveable protection housing
6 Adjustable wheel to prevent misalignment
7 Release button
8 On / Off button
9 Protection switch for On / Off button
10 Switch for overload protection
11 Motor
12 Fixing clamps (pipe clamps)
1
2
3
4
5
6
7
8
9
11
10
12
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1
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