Orbea EMX Series 2019 User manual

BLUE PAPERS

eMX

TECHNICAL MANUAL

TECHNICAL MANUAL BLUE PAPERS eMX2 | ORBEA ORBEA | 3

INDEX

GEOMETRY & ERGONOMY 4

COMPATIBILITY 5

PARTS AND HARDWARE 6

TECH SPECS 12

PARTS & HARDWARE 15

INSTRUCTIONS 19

IWOK TRIO BUTTON 24

SOFTWARE 29

X35 MAINTENANCE 30

FRAME AND MATERIAL 32

ORBEA WARRANTY 34

ADDITIONAL INFORMATION 35

TECHNICAL MANUAL BLUE PAPERS eMX4 | ORBEA ORBEA | 5

SIZE 24

1 - SEAT TUBE (C-T) 300

2 - TOP TUBE (EFF) 562

3 - HEAD TUBE 110

4 - CHAINSTAY 400

5 - BB HEIGHT 270

6 - BB DROP 30

7 - WHEELBASE 998

8 - HEAD ANGLE 71º

9 - SEAT ANGLE 72º

10 -STANDOVER 656

11 - REACH 394

12 - STACK 518

13 - FORK LENGTH 418

14 - RAKET 35

15 - TRAIL LENGTH 66

GEOMETRY & ERGONOMY

HEIGHT (CM)HEIGHT (in) SIZE

135-155 53.1”-61.1” 24

COMPATIBILITY

FRAME MATERIAL ALUMINIO 6061

SIZES 1 (24”)

REAR DROPOUTS STANDARD 135MM X 10MM / 12MM AXLE NUTS AND ALIGNING WASHERS

SEATPOST DIAMETER 2 7, 2M M

MAX. SEATPOST INSERT 250MM

MIN. SEATPOST INSERT 100MM

SEATCLAMP DIAMETER 31.8MM

DROPPER SEATPOST COMPATIBLE NO

FORK TRAVEL 80MM

HEADSET 1 1/8 SEMI INTEGRATED WITH STEERING STOPPER

BOTTOM BRACKET BSC 68MM-1,37”

FRONT DERAILLEUR N/A (1X ONLY)

MAX CHAINRING SIZE 32T ONLY

BRAKES DISC BRAKE ONLY / FLAT MOUNT (140) WITH POSTMOUNT

ADAPTER (160)

MAX ROTOR SIZE REAR 160MM

WHEEL SIZE 24”

MAXIMUN TYRE SIZE 24 X 2,6

BOTTLE CAGE MOUNT 1 (DOWNTUBE)

KICKSTAND OPTION NO

CABLING INTERNAL (IN DOWNTUBE, FULL HOUSING) / EXTERNAL (ON

CHAINSTAYS, FULL HOUSING)

ELECTRONIC SHIFTING

COMPATIBLE NO

MUADGUARD COMPATIBILTY NO

REAR RACK COMPATIBILTY NO

TECHNICAL MANUAL BLUE PAPERS eMX6 | ORBEA ORBEA | 7

PARTS & HARDWARE

COMPONENTS LIST

6.3

6.2

6.1

5.1 5.2

6.4

05 KIT Nº: Y0000110

EMX24 CABLE GUIDE KIT TOOL RECOMM. TORQUE

5.1

CABLE GUIDE DOUBLE CLIP BB LEFT

WAHSER 10X5X1

BOLT M5X8 Allen 3mm 2,5-3Nm

5.2

CABLE GUID SINGLE CLOSED BB RIGHT

WASHER 10X5X1 (X3)

BOLT M5X8 Allen 3mm 2,5-3Nm

5.3

CABLE GUIDE CLIP SINGLE LEFT CHAINSTAY

CABLE GUIDE SINGLE CLOSED LEFT CHAINSTAY

WASHER 10X5X1

BOLT M5X10 Allen 3mm 2,5-3Nm

5.4

CABLE GUIDE CLIP SINGLE LEFT CHAINSTAY

ARANDELA 10X5X1

TORNILLO M5X10 Allen 3mm 2,5-3Nm

5.5

CABLE GUIDE CLIP SINGLE LEFT CHAINSTAY

WASHER 10X5X1

BOLT M5X10 Allen 3mm 2,5-3Nm

5.4

5.5

5.3

5.1 5.2

06 KIT Nº: Y0000108

BOLT KIT EMX 24 TOOL RECOMM. TORQUE

6.1 COUNTERSUNK BOLT BB LID L25 M5x5 Allen 3mm 2,5-3Nm

6.2

BOLT BB LID-BATTERY-FRAME M5X15 Allen 3mm 2,5-3Nm

WASHER 10X5X1

6.3

BOLTS BATTERY -FRAME M5X10 (X2) Allen 3mm 2,5-3Nm

WASHER 10X5X1 (X2)

6.4 GRUBSCREW PASS SENSOR M4X10 Allen 2mm 1-2Nm

BOLTS BOTTLE HOLDER M5X10 (X2) Allen 3mm 2,5-3Nm

07 KIT Nº: Y0000109

GROMMET KIT EMX24 TOOL RECOMM. TORQUE

GROMMET DT LEFT BRAKE-GEAR-TRIO SCOTTED 30X10

GROMMET DT RIGHT BLIND 30X10

GROMMET ST BLIND 22X8

TECHNICAL MANUAL BLUE PAPERS eMX8 | ORBEA ORBEA | 9

08 KIT Nº: 11160734

SEATPOST CLAMP TOOL RECOMM. TORQUE

SEATPOST CLAMP 31.8 BLACK Allen 4mm 5-6Nm

02 KIT Nº: 15430169

DERAILLEUR HANGER TOOL RECOMM. TORQUE

GAIN V4 DERAILLEUR HANGER

03 KIT Nº: 11100474

X35 MOTOR CABLE PROTECTOR TOOL RECOMM. TORQUE

X35 MOTOR CABLE PROTECTOR V2

04 KIT Nº: Y0000113

ROTOR BOLTS KIT TOOL RECOMM. TORQUE

REAR ROTOR BOLT M5X6 Torx 25 (X6) 4Nm

01 KIT Nº: Y0000114

X35 AXLE NUTS KITS TOOL RECOMM. TORQUE

M12 AXLE NUTS (X2) Allen 8mm 18-25Nm

AXLE ALIGNING WASHER (X2)

10 KIT Nº: 11160033

PROTECTOR BASE TOOL RECOMM. TORQUE

CLEAR CHAINSTAY PROTECTOR STICKER

11 KIT Nº: 14030202

HEADSET TOOL RECOMM. TORQUE

1 1/8 STRAIGHT SEMI-INTEGRATED BLOCK LOCK (WITH STEERING

STOPPER)

09 KIT Nº: Y0000112

KIT BB LID EMX24 TOOL RECOMM. TORQUE

BATTERY BB LID

COUNTERSUNK BOLT L25 M5x5 Allen 3mm 2,5-3Nm

BOLT BB LID-BATTERY-FRAME M5X15 Allen 3mm 2,5-3Nm

WASHER 10X5X1

TECHNICAL MANUAL BLUE PAPERS eMX10 | ORBEA ORBEA | 11

PARTS & HARDWARE

X35 OF EBIKEMOTION

PART DESCRIPTION PART NUMBER

1 BATTERY CHARGER X35 (WITHOUT MAINS CABLE) 11200491

MAINS CABLE UE 11200475

MAINS CABLE UK 11200475

MAINS CABLE US 11200493

MAINS CABLE AUS 11200489

2 UPDATE GCU-USB CABLE (DEALERS ONLY) 90000031

3 EBIKEMOTION RANGE EXTENDER

4 X35 CHARGING POINT A/B TYPE (SQUARE CONNECTOR) 11200477

X35 CHARGING POINT C TYPE (ROUND CONNECTOR) 11200523

5 IWOK TRIO HANDLEBAR SWITCH. A/B TYPE (SQUARE CONNECTOR) 11200470

IWOK TRIO HANDLEBAR SWITCH. C TYPE (ROUND CONNECTOR) 11200525

6 X35 INTERNAL BATTERY (ONLY AS REPLACEMENT OPTION THROUGH DEALER)

7 PASS RPM SENSOR 11200524

8 X35 DRIVE UNIT (ONLY AS REPLACEMENT OPTION TRHOUGH DEALER)

9 X35 M12 ALIGNING WASHERS AND AXLE NUTS KIT Y0000114

10 X35 MOTOR CABLE PROTECTOR 11100474

11 X35 MAGNETIZED LOCKRING 11100478

12 X35 LIGHTS CABLE (F1000mm R2000mm) A/B TYPE (SQUARE CONNECTOR) 11200485

X35 LIGHTS CABLE (F1000mm R2000mm) C TYPE (ROUND CONNECTOR) 11200526

TECHNICAL MANUAL BLUE PAPERS eMX12 | ORBEA ORBEA | 13

BATTERY

CAPACITY: 245W/H

VOLTAGE: 36V

WEIGHT 1,5KG

CHARGE BALANCED

PANASONIC 18650GA 10S/2P LITHIUM CELLS

CAN BUS COMPATIBLE

INTEGRATED SMART ENGINE MANAGEMENT SYSTEM

ESTIMATED REGULAR USE LIFE SPAM: 5 YEARS

300 CYCLES: 80% CAPACITY

800 CYCLES: 60% CAPACITY

LIGHT COMPATIBILTY YES.

NEEDS EBIKEMOTION LIGHTS CABLE

COMPATIBLE LIGHTS

6V 4W BARE CABLE CONNECTION

MOTOR

EBIKEMOTION X35 3 PHASE BRUSHLESS

POWER: 250W

VOLTAGE: 36V

MAX TORQUE: 40Nm.

RATIO: 14:1

FREEHUB STANDARD: SHIMANO SPLINE 11 SPEED

INTERNAL SPEED SENSOR

MAX SPEED: 25KPH (EU), 20MPH (US)

WEIGHT: 2.1KG

32 SPOKES

AXLE: 12mm. LOCK-ON NUTS AND ALIGNING WASHERS

TECHS. SPECS

X35 OF EBIKEMOTION

RPM SENSOR

PASS SENSOR (IN RIGHT DROPOUT)

SENSOR MAGNET

MAGNETIZED CASSETTE LOCKRING

CONTROLLER

EBIKEMOTION X35 IWOK TRIO

SYSTEM´S ON/OFF SWITCH

LIGHTS SWITCH

CHANGE BETWEEN 3 ASSIST MODE

WALK ASSIST

VIBRATE FUNCTION

CLAMP DIAMETER: 22.2mm

CHARGER

EBIKEMOTION X35

110-220V AC 50-60Hz

42V-2A

X35 SPECIFIC LOCKRING CONNECTOR

EU,US,UK,AUS MAINS CABLE

EXTERNAL BATTERY (OPTIONAL)

CAPACITY: 208W/H

VOLTAGE: 36V

DISCHARGE: 2A

WEIGHT: 2KG

WATERPROOFNESS RATING

IP57

PHONE COMPATIBILITY (EBIMEMOTION APPS)

BLUETOOTH BLE 4.1 MINIMUM

ANDROID 8.0 OPERATING SYSTEM MINIMUN

IPHONE 4S MINIMUM

ANT+ COMPATIBLE: NO

CHARGIN POINT

EBIKEMOTION X35

2A CHARGING RATE

RUBBER SEALING

TECHNICAL MANUAL BLUE PAPERS eMX14 | ORBEA ORBEA | 15

TECHS. SPECS

X35 OF EBIKEMOTION

PARTS & HARDWARE

X35 FRAME / SYSTEM CROSSSECTION

The ebikemotion X35 system has gone through 3 different versions.

The functionaly of the system is the same on these 3 iterations. Howe-

ver, the battery and the components use different connectors. Please

check what version of the X35 system your bike uses before ordering

any component to make sure the part ordered matches the system

installed on your bike.

The motor cable connector remains unchanged throughout all versions.

Type A battery: All components except for the motor use a square connector

Type B battery: Same as Type A except for the PASS Sensor connector becoming round

Type C battery: The connectors on all components become round

Check the connector on the component you want to replace before ordering.

The version of the system your bike uses can be known by checking the connector on

the component you are about to replace or by opening the bottom bracket cover lid and

checking the PASS sensor and charging point connectors:

PASS and charging point connector are square: Type A battery

PASS sensor connector is round and charging point connector is square: Type B battery

Both connector are round: Type C battery

IWOK TRIO

LIGHT (OPTIONAL)

BATTERY

MOTOR X35

PAS SENSOR

(CHAINSTAY RIGHT)

CHARGING

PORT

ADHESIVE

3MM

METAL PLATE

TECHNICAL MANUAL BLUE PAPERS eMX16 | ORBEA ORBEA | 17

Freno trasero

Cambio

PARTS & HARDWARE

X35 CABLING

PARTS & HARDWARE

BRAKES AND DERAILLEUR CABLING

IWOK TRIO

CHANGE

BACK BRAKE

PASS

SENSOR

MOTOR

CABLE

TECHNICAL MANUAL BLUE PAPERS eMX18 | ORBEA ORBEA | 19

PARTS & HARDWARE

ACROS BLOCKLOCK HEADSET

INSTRUCTIONS

PAS SENSOR ASSEMBLY

Horquilla girada E MX 24

Revisión: 1



El sistema de bloqueo en la dirección Acros Blocklock evita

que la horquilla dañe el cuadro.

The Acros BlockLock headset with steering limiters stops

the top part of the fork´s crown from contacting the down-

tube in extreme steering positions.

When replacing the headset, always use original com-

ponents. The use of headsets without steering stoppers

might resolve in damage to the frame if the fork contacts

the downtube.

The distance between the PAS sensor and the eBikemo-

tion lock-ring must be smaller than 3mm in order for an

optimal RPM reading.

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