Onkyo DV-SP303 User manual

DV-SP303

SERVICE MANUAL

DVD PLAYER

Black, Silver and Gold models

MODEL DV-SP303/303E

120V AC, 60Hz

230-240V AC, 50Hz

110-127/220-240V AC, 50/60Hz

230-240V AC, 50/60Hz

DV-SP303

BTDD, STDD

BTPA, STPA

GTUR, GTUT

DV-SP303E

STPP

Ref. No. 3873

052005

RC-616DV

PLAYOPEN/CLOSE

STANDBY/ON

ON STANDBY

DISPLAY

SETUP

TOP MENU

RETURN

AUDIO ANGLE SUBTITLE ZOOM

RC-616DV

CLEAR

OPEN/

ENTER

123

789

PLAY

MODE

SAFETY-RELATED COMPONENT

WARNING!!

COMPONENTS IDENTIFIED BY MARK ON THE

SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE

CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.

REPLACE THESE COMPONENTS WITH ONKYO

PARTS WHOSE PART NUMBERS APPEAR AS SHOWN

IN THIS MANUAL.

MAKE LEAKAGE-CURRENT OR RESISTANCE

MEASUREMENTS TO DETERMINE THAT EXPOSED

PARTS ARE ACCEPTABLY INSULATED FROM THE

SUPPLY CIRCUIT BEFORE RETURNING THE

APPLIANCE TO THE CUSTOMER.

DV-SP303

SPECIFICATIONS

General

Specifications and features subject to change without notice.

Signal System NTSC/PAL/AUTO

Composite Video Output/Impedance 1.0 V(p-p)/75 ohm negative sync, RCA/phono

S-Video Output/Impedance Y: 1.0 V (p-p)/75 ohm negative sync, 4-pin mini DIN

C: 0.286 V (p-p)/75 ohm

Component Video Output/Impedance Y: 1.0 V (p-p)/75 ohm

PB/PR: 0.7 V (p-p)/75 ohm RCA/ phono

AV Connector (European model only) 1.0 V(p-p)/75 ohm, Scart

Frequency response DVD Linear Sound 4 Hz - 44 kHz (96 kHz)

4 Hz - 22 kHz (48 kHz)

Audio CD 4 Hz - 20 kHz (44.1 kHz)

S/N Ratio 106 dB

Audio Dynamic Range 96 dB

THD (Total Harmonic Distortion) 0.002 % (1 kHz)

Wow and Flutter Below threshold of measurability

Audio Output (Digital Optical) -22.5 dBm (Asian and Oceania models only)

Audio Output/Impedance (Digital Coaxial) 0.5 V (p-p)/75 ohm

Audio Output/Impedance (Analog) 2.0 V (rms)/440 ohm

Power Supply

AC 120V, 60 Hz (North American model)

AC 110 -127/220 -240V, 50 Hz/60 Hz (Asian model)

AC 220 - 240V, 50 Hz/60 Hz (European and Oceania models)

Power Consumption 7 W

Stand-by Power Consumption 0.5 W (North American model)

0.75 W (Asian, European and Oceania models)

Dimensions (W x H x D) 435 W x 61 H x 215.5 D mm

Weight 1.8 kg

Operation Condition Temperature +5 C to +40 C

Disc Compatibility

DVD-video, DVD-R/RW, Audio CD, CD-R/RW, Video CD, MP3,

WMA, JPEG, *DivX Video (*not North American model)

Disc that have not been property finalized may only be partially

playable or not playable at all

DV-SP303

EXPLODED VIEW

(DVD PCB ASS'Y)

CONTACT SIDE

NON-CONTACT

SIDE

19 19

722

(POWER PCB ASS'Y)

(OPERATION 2 PCB ASS'Y)

(OPERATION 1 PCB ASS'Y)

CHASSIS

110

111

Only <PP2P>

" FRONT PANEL SECTION".

101

112

113

114

115

DV-SP303

DVD MECHANISM PARTS LIST

Mark No. Description Part No.

1 Loading Motor PCB Assy A2F101A610

2 Gear,Middle 92P100117A

3 Loading Motor 1515S98004

4 Pulley,Motor 92P100097A

5 FEED Motor 1515S98004

6 Cord Jumper (24P)(CD2001) 122H002305

7 Cord Jumper (CD2302) 122H051602

8 Insulator (F) 92P200013A

9 Belt,Loading 92P200015A

10 Insulator (R) 92P200016A

11 Frame,main 92P100119A

12 Tray (B) 92P100127A

13 Holder ,Traverse 92P100125A

14 Gear,Pulley 92P100123A

15 Gear,Main 92P100124A

16 Gear,Feed 92P100116A

17 SW PCB Assy (PCB640) A2F101A640

NSP 18 Magnet,Clamper 92P400007A

19 Loader SUB Assy 92AAA0019A

20 Clamper 92P100122A

21 Screw,Pan (M1.7x3 P3) 814011730U

22 Screw,Pan (M1.7x2.3 P3) 814011723U

23 Rack,Loading 92P100121A

24 Gear,Motor 92P100088A

25 Feed Rack Assy 92AAA0017A

26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U

27 Screw,Gear Feed 92P700007A

28 Cord Jumper (CD2301) 122H061605

29 Switch (SW1) 0515S32003

30 Push Switch (SW2) 0500101036

31 Screw,Tap Tite(P) (2.6x8) 811022680U

32 Sems.Tap Tite(P) (2x8) 816112080U

33 Screw (Bind 2x8) 811022080U

34 DVD MECHA ASSY A2F101A650

NSP 35 Traverse Sub ASSY 92AAA0016A

NSP: Not service parts

11 11

CP2301

IC2301

Motor Drive

X4001

(27MHz)

IC651

FIP Driver IC

V651 FL TUBE

IC4002

MPEG / MICON

/ RF-AMP

IC8002

Video Driver

6 ch

IC4006

REG+1.8V IC

IC8001

4 ch BUS SW

T501

Power Transformer

F501

Fuse

IC8004

Audio DAC

2 ch

IC8003

Audio LPF

& AMP

IC4004

16Mbit Flash

CP2303CD2301

PICKUP

SPINDLE

MOTOR

10 10

7 7

S_Y

6 6

6 1

SP1+

5 2

SP1–

4 3

SLD+

3 4

SLD–

21 21

T+

22 22

T–

23 23

F+

24 24

F–

5 5

2 2

51213 4 48

2 3

16 9

27 2

194

SLED

MOTOR M

SW PCB ASSY

DVD MECHA

ASSY

DVD MT PCB ASSY

OPERATION 2

PCB ASSY

OPERATION 1

PCB ASSY

POWER PCB ASSY

CP2302CD2302

MOTOR

SW1

2 4

LD+

1 5

LD–

3 3

OPEN

5 1

LOADING MOTOR

PCB ASSY

IC4005

64Mbit SDRAM

IC4001

EEPROM

S_C

196

R/CR

203

G/Y

200

B/CB

202

CVBS

198

228 229

ASPDIF

ASDAT0

V-OUT L

S_C OUT

R/CR out

S_Y OUT

J8003

J8002

J8004

J8001

CP4002

CP601

CP603CP602

CP502CP4003

J8101

J501

CVBS

DIGITAL OUT

COAXIAL

AUDIO OUT

S VIDEO OUT

V-OUT R

225

217

VIDEO

OUT

CVBS

SCART

AC IN

G/Y out

B/CB out

P.CON+12V

V out

AT+12V for MUTE

P.CON+5V

P.CON+6V

P.CON+3.3V

AT+3.3V

FL DC–

FL DC+

-28V

V+3

V+5V V+5S

V+3A V+3E

V+3E

V+3F

V+12

V+12AT

V+6A

V+5A

(AUDIO DAC)

(MPEG SDRAM FLASH)

(AUDIO VIDEO DAC)

(FLIP/LED/IR/RESET)

(CORE)

(AUDIO AMP)

(AUDIO MUTE)

(MOTOR)

(VIDEO OPT/COAX)

(OPU)

(F/E)

V+1P8

V+3E

FLDC+

FLDC–

-28V

DV-SP303

BLOCK DIAGRAM-1

BCDEFGH

11 11

CP2301

IC2301

Motor Drive

X4001

(27MHz)

IC651

FIP Driver IC

V651 FL TUBE

IC4002

MPEG / MICON

/ RF-AMP

IC8002

Video Driver

6 ch

IC4006

REG+1.8V IC

IC8001

4 ch BUS SW

T501

Power Transformer

F501

Fuse

IC8004

Audio DAC

2 ch

IC8003

Audio LPF

& AMP

IC4004

16Mbit Flash

CP2303CD2301

PICKUP

SPINDLE

MOTOR

10 10

7 7

S_Y

6 6

6 1

SP1+

5 2

SP1–

4 3

SLD+

3 4

SLD–

21 21

T+

22 22

T–

23 23

F+

24 24

F–

5 5

2 2

51213 4 48

2 3

16 9

27 2

194

SLED

MOTOR M

SW PCB ASSY

DVD MECHA

ASSY

DVD MT PCB ASSY

OPERATION 2

PCB ASSY

OPERATION 1

PCB ASSY

POWER PCB ASSY

CP2302CD2302

MOTOR

SW1

2 4

LD+

1 5

LD–

3 3

OPEN

5 1

LOADING MOTOR

PCB ASSY

IC4005

64Mbit SDRAM

IC4001

EEPROM

S_C

196

R/CR

203

G/Y

200

B/CB

202

CVBS

198

228 229

ASPDIF

ASDAT0

V-OUT L

S_C OUT

R/CR out

S_Y OUT

J8003

J8002

J8004

J8001

CP4002

CP601

CP603CP602

CP502CP4003

J8101

J501

CVBS

DIGITAL OUT

COAXIAL

AUDIO OUT

S VIDEO OUT

V-OUT R

225

217

VIDEO

OUT

CVBS

SCART

AC IN

G/Y out

B/CB out

P.CON+12V

V out

AT+12V for MUTE

P.CON+5V

P.CON+6V

P.CON+3.3V

AT+3.3V

FL DC–

FL DC+

-28V

V+3

V+5V V+5S

V+3A V+3E

V+3E

V+3F

V+12

V+12AT

V+6A

V+5A

(AUDIO DAC)

(MPEG SDRAM FLASH)

(AUDIO VIDEO DAC)

(FLIP/LED/IR/RESET)

(CORE)

(AUDIO AMP)

(AUDIO MUTE)

(MOTOR)

(VIDEO OPT/COAX)

(OPU)

(F/E)

V+1P8

V+3E

FLDC+

FLDC–

-28V

DV-SP303

BLOCK DIAGRAM-1

BCDEFGH

CP2301

CP2302

CP2303

DVD/CD(SW)

LIMIT SW

LD-

LD+

GND(D)

OPEN

LOADING MOTOR

FG SENSER

SW(GND)

SLD-

SLD+

SP1-

SP1+

FFC

SLED MOTOR

SPINDLE

MOTOR

VREF

MON(DVD)

VOL(DVD)

GND(DVD)

LD(DVD)

VOL(CD)

GND(CD)

GND(DVD)

MON(COM)

VCC

GND

F-

F+

T-

T+

SW1(DVD/CD)

LD_DVD(650)

PD/GND

LD_CD(780)

VR780(CD)

GND

VR650(DVD)

VRF(RF_OUT)

VCC

GND

TRKG RIN

TRKG DRV

FOCS RTN

FOCS DRV

OPTICAL PICKUP

SSS-13-2

SW1

GND(SW)

SW-2(CLOSE)

SW-1(OPEN)

LOADING MOTOR(-)

LOADING MOTOR(+)

BCZ3B52

M2603

GND(SW)

FEED MOTOR (+)

SPINDLE MOTOR (+)

SPINDLE MOTOR (-)

FEED MOTOR (-)

PICK UP INNER LIMIT SWITCH

JCV9B06

M2601

BCZ3B03

M2602

SW2

ESE22MH24

CD2301

CD2302

2H062102

2H052601

VRCOM

CP4002

1110

987654321

1110

987654321

CP601

CLK

DI (M to F)

STB

FL DC+

FL DC –

– 28V

DGND

V+ 3E

I R

DO (F to M)

CP602

CP603

069EVB3050

069EVB3030

069EV63050

STOP

+SKIP

SW2

PAUSE/–SKIP

POWER

6SW1

STOP

+SKIP

SW2

PAUSE/–SKIP

POWER

SW1

CP502

CP4003

069J7C0599 069J7C0599

069S2E0629

AT+12V for MUTE

GND

P. CON+ 12V

GND

P. CON+5V

P. CON+6V

GND(M)

P. CON+3.3V

AT+3.3V

P. ON-H

GND(D)

FL DC –

FL DC +

– 28V

AT+12V for MUTE

GND

P. CON+ 12V

GND

P. CON+5V

P. CON+6V

GND(M)

P. CON+3.3V(AT)

AT+3.3V

STBY L

GND(D)

FL DC –

FL DC +

– 28V

CP503

CP8001

B/CB

G/Y

GND

R/CR

RGB-H

CVBS

GND

AUDIO L

GND

AUDIO R

GND

RGB-H

CVBS

GND

AUDIO L

GND

AUDIO R

DVD MECHA ASSY (A2F101A650)

OPERATION 2

PCB ASSY

(A2G502A280)

OPERATION 1

PCB ASSY

(A2G502A270)

SW PCB ASSY

(A2F101A640)

LOADING MOTOR

PCB ASSY

(A2F101A610)

DVD MT PCB ASSY (A2G502A130)

1/5-5/5

: MPEG/MICON/RF-AMP BLOCK

1/5

: MEMORY BLOCK

2/5

: LOADER/MOTOR DRV BLOCK

3/5

: AUDIO/VIDEO JACK BLOCK

4/5

: POWER PORT BLOCK

5/5

POWER PCB ASSY (A2G502A240)

1/2, 2/2

: POWER BLOCK

1/2

: 21PIN/D/DIGITAL AUDIO BLOCK

2/2

CVBS

VIDEO OUT

(COMPOSITE)

J8001

J8002

S VIDEO OUT

SCART

AUDIO OUT

DIGITAL OUT

J8003

COAXIAL

J8004

J8101

CP501

LIVE BLUE

BROWN

AC IN

NEUTRAL

CD601(11P FFC)

122H0B1002

CD603(6P FFC)

122H062801

CP502(14P)

Cord Connector

06C32E3504

DV-SP303

BLOCK DIAGRAM-2

BCDEFGH

CP2301

CP2302

CP2303

DVD/CD(SW)

LIMIT SW

LD-

LD+

GND(D)

OPEN

LOADING MOTOR

FG SENSER

SW(GND)

SLD-

SLD+

SP1-

SP1+

FFC

SLED MOTOR

SPINDLE

MOTOR

VREF

MON(DVD)

VOL(DVD)

GND(DVD)

LD(DVD)

VOL(CD)

GND(CD)

GND(DVD)

MON(COM)

VCC

GND

F-

F+

T-

T+

SW1(DVD/CD)

LD_DVD(650)

PD/GND

LD_CD(780)

VR780(CD)

GND

VR650(DVD)

VRF(RF_OUT)

VCC

GND

TRKG RIN

TRKG DRV

FOCS RTN

FOCS DRV

OPTICAL PICKUP

SSS-13-2

SW1

GND(SW)

SW-2(CLOSE)

SW-1(OPEN)

LOADING MOTOR(-)

LOADING MOTOR(+)

BCZ3B52

M2603

GND(SW)

FEED MOTOR (+)

SPINDLE MOTOR (+)

SPINDLE MOTOR (-)

FEED MOTOR (-)

PICK UP INNER LIMIT SWITCH

JCV9B06

M2601

BCZ3B03

M2602

SW2

ESE22MH24

CD2301

CD2302

2H062102

2H052601

VRCOM

CP4002

1110

987654321

1110

987654321

CP601

CLK

DI (M to F)

STB

FL DC+

FL DC –

– 28V

DGND

V+ 3E

I R

DO (F to M)

CP602

CP603

069EVB3050

069EVB3030

069EV63050

STOP

+SKIP

SW2

PAUSE/–SKIP

POWER

6SW1

STOP

+SKIP

SW2

PAUSE/–SKIP

POWER

SW1

CP502

CP4003

069J7C0599 069J7C0599

069S2E0629

AT+12V for MUTE

GND

P. CON+ 12V

GND

P. CON+5V

P. CON+6V

GND(M)

P. CON+3.3V

AT+3.3V

P. ON-H

GND(D)

FL DC –

FL DC +

– 28V

AT+12V for MUTE

GND

P. CON+ 12V

GND

P. CON+5V

P. CON+6V

GND(M)

P. CON+3.3V(AT)

AT+3.3V

STBY L

GND(D)

FL DC –

FL DC +

– 28V

CP503

CP8001

B/CB

G/Y

GND

R/CR

RGB-H

CVBS

GND

AUDIO L

GND

AUDIO R

GND

RGB-H

CVBS

GND

AUDIO L

GND

AUDIO R

DVD MECHA ASSY (A2F101A650)

OPERATION 2

PCB ASSY

(A2G502A280)

OPERATION 1

PCB ASSY

(A2G502A270)

SW PCB ASSY

(A2F101A640)

LOADING MOTOR

PCB ASSY

(A2F101A610)

DVD MT PCB ASSY (A2G502A130)

1/5-5/5

: MPEG/MICON/RF-AMP BLOCK

1/5

: MEMORY BLOCK

2/5

: LOADER/MOTOR DRV BLOCK

3/5

: AUDIO/VIDEO JACK BLOCK

4/5

: POWER PORT BLOCK

5/5

POWER PCB ASSY (A2G502A240)

1/2, 2/2

: POWER BLOCK

1/2

: 21PIN/D/DIGITAL AUDIO BLOCK

2/2

CVBS

VIDEO OUT

(COMPOSITE)

J8001

J8002

S VIDEO OUT

SCART

AUDIO OUT

DIGITAL OUT

J8003

COAXIAL

J8004

J8101

CP501

LIVE BLUE

BROWN

AC IN

NEUTRAL

CD601(11P FFC)

122H0B1002

CD603(6P FFC)

122H062801

CP502(14P)

Cord Connector

06C32E3504

DV-SP303

BLOCK DIAGRAM-2

BCDEFGH

11 11

CP2301

IC2301

Motor Drive

X4001

(27MHz)

IC651

FIP Driver IC

V651 FL TUBE

IC4002

MPEG / MICON

/ RF-AMP

IC8002

Video Driver

6 ch

IC4006

REG+1.8V IC

IC8001

4 ch BUS SW

T501

Power Transformer

F501

Fuse

IC8004

Audio DAC

2 ch

IC8003

Audio LPF

& AMP

IC4004

16Mbit Flash

CP2303CD2301

PICKUP

SPINDLE

MOTOR

10 10

7 7

S_Y

6 6

6 1

SP1+

5 2

SP1–

4 3

SLD+

3 4

SLD–

21 21

T+

22 22

T–

23 23

F+

24 24

F–

5 5

2 2

51213 4 48

2 3

16 9

27 2

194

SLED

MOTOR M

SW PCB ASSY

DVD MECHA

ASSY

DVD MT PCB ASSY

OPERATION 2

PCB ASSY

OPERATION 1

PCB ASSY

POWER PCB ASSY

CP2302CD2302

MOTOR

SW1

2 4

LD+

1 5

LD–

3 3

OPEN

5 1

LOADING MOTOR

PCB ASSY

IC4005

64Mbit SDRAM

IC4001

EEPROM

S_C

196

R/CR

203

G/Y

200

B/CB

202

CVBS

198

228 229

ASPDIF

ASDAT0

V-OUT L

S_C OUT

R/CR out

S_Y OUT

J8003

J8002

J8004

J8001

CP4002

CP601

CP603CP602

CP502CP4003

J8101

J501

CVBS

DIGITAL OUT

COAXIAL

AUDIO OUT

S VIDEO OUT

V-OUT R

225

217

VIDEO

OUT

CVBS

SCART

AC IN

G/Y out

B/CB out

P.CON+12V

V out

AT+12V for MUTE

P.CON+5V

P.CON+6V

P.CON+3.3V

AT+3.3V

FL DC–

FL DC+

-28V

V+3

V+5V V+5S

V+3A V+3E

V+3E

V+3F

V+12

V+12AT

V+6A

V+5A

(AUDIO DAC)

(MPEG SDRAM FLASH)

(AUDIO VIDEO DAC)

(FLIP/LED/IR/RESET)

(CORE)

(AUDIO AMP)

(AUDIO MUTE)

(MOTOR)

(VIDEO OPT/COAX)

(OPU)

(F/E)

V+1P8

V+3E

FLDC+

FLDC–

-28V

DV-SP303

BLOCK DIAGRAM-1

BCDEFGH

CP2301

CP2302

CP2303

DVD/CD(SW)

LIMIT SW

LD-

LD+

GND(D)

OPEN

LOADING MOTOR

FG SENSER

SW(GND)

SLD-

SLD+

SP1-

SP1+

FFC

SLED MOTOR

SPINDLE

MOTOR

VREF

MON(DVD)

VOL(DVD)

GND(DVD)

LD(DVD)

VOL(CD)

GND(CD)

GND(DVD)

MON(COM)

VCC

GND

F-

F+

T-

T+

SW1(DVD/CD)

LD_DVD(650)

PD/GND

LD_CD(780)

VR780(CD)

GND

VR650(DVD)

VRF(RF_OUT)

VCC

GND

TRKG RIN

TRKG DRV

FOCS RTN

FOCS DRV

OPTICAL PICKUP

SSS-13-2

SW1

GND(SW)

SW-2(CLOSE)

SW-1(OPEN)

LOADING MOTOR(-)

LOADING MOTOR(+)

BCZ3B52

M2603

GND(SW)

FEED MOTOR (+)

SPINDLE MOTOR (+)

SPINDLE MOTOR (-)

FEED MOTOR (-)

PICK UP INNER LIMIT SWITCH

JCV9B06

M2601

BCZ3B03

M2602

SW2

ESE22MH24

CD2301

CD2302

2H062102

2H052601

VRCOM

CP4002

1110

987654321

1110

987654321

CP601

CLK

DI (M to F)

STB

FL DC+

FL DC –

– 28V

DGND

V+ 3E

I R

DO (F to M)

CP602

CP603

069EVB3050

069EVB3030

069EV63050

STOP

+SKIP

SW2

PAUSE/–SKIP

POWER

6SW1

STOP

+SKIP

SW2

PAUSE/–SKIP

POWER

SW1

CP502

CP4003

069J7C0599 069J7C0599

069S2E0629

AT+12V for MUTE

GND

P. CON+ 12V

GND

P. CON+5V

P. CON+6V

GND(M)

P. CON+3.3V

AT+3.3V

P. ON-H

GND(D)

FL DC –

FL DC +

– 28V

AT+12V for MUTE

GND

P. CON+ 12V

GND

P. CON+5V

P. CON+6V

GND(M)

P. CON+3.3V(AT)

AT+3.3V

STBY L

GND(D)

FL DC –

FL DC +

– 28V

CP503

CP8001

B/CB

G/Y

GND

R/CR

RGB-H

CVBS

GND

AUDIO L

GND

AUDIO R

GND

RGB-H

CVBS

GND

AUDIO L

GND

AUDIO R

DVD MECHA ASSY (A2F101A650)

OPERATION 2

PCB ASSY

(A2G502A280)

OPERATION 1

PCB ASSY

(A2G502A270)

SW PCB ASSY

(A2F101A640)

LOADING MOTOR

PCB ASSY

(A2F101A610)

DVD MT PCB ASSY (A2G502A130)

1/5-5/5

: MPEG/MICON/RF-AMP BLOCK

1/5

: MEMORY BLOCK

2/5

: LOADER/MOTOR DRV BLOCK

3/5

: AUDIO/VIDEO JACK BLOCK

4/5

: POWER PORT BLOCK

5/5

POWER PCB ASSY (A2G502A240)

1/2, 2/2

: POWER BLOCK

1/2

: 21PIN/D/DIGITAL AUDIO BLOCK

2/2

CVBS

VIDEO OUT

(COMPOSITE)

J8001

J8002

S VIDEO OUT

SCART

AUDIO OUT

DIGITAL OUT

J8003

COAXIAL

J8004

J8101

CP501

LIVE BLUE

BROWN

AC IN

NEUTRAL

CD601(11P FFC)

122H0B1002

CD603(6P FFC)

122H062801

CP502(14P)

Cord Connector

06C32E3504

DV-SP303

BLOCK DIAGRAM-2

BCDEFGH

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