Omron Viper 850 ePLC User manual

I600-E-01

Viper 650/850 ePLC

Quick Setup Guide

The information contained herein is the property of Omron Adept Technologies, Inc., and shall

not be reproduced in whole or in part without prior written approval of Omron Adept Tech-

nologies, Inc. The information herein is subject to change without notice and should not be con-

strued as a commitment by Omron Adept Technologies, Inc. This manual is periodically

reviewed and revised.

Omron Adept Technologies, Inc., assumes no responsibility for any errors or omissions in this

document. Critical evaluation of this manual by the user is welcomed. Your comments assist

us in preparation of future documentation. Please email your comments to: tech-

pubs@adept.com.

Any trademarks from other companies used in this publication

are the property of those respective companies.

Printed in the United States of America

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 2 of 14

Chapter 1: Viper ePLC Robot Quick Setup

1.1 Introduction

Process Overview

This Quick Setup Guide steps you through the installation and start-up of your Viper ePLC

robot. The major steps are:

lPreparation, including workcell layout and safety

lHardware Installation, including mounting the robot and system cable connections

lSystem Start-Up, including system configuration and turning on the robot

NOTE:This guide does not apply to robot systems that include an SmartController

motion controller. Refer to the Viper robot user's guide for those systems.

During the installation and start-up process, refer also to your PLC user’s guide and the Viper

user’s guide for more information.

Resources on the Support Disk

lThis guide (along with three other ePLC robot quick setup guides)

lThe Viper s650/s850 User's Guide

Resources on Omron Web Sites

On the Omron Industrial Automation web site:

ia.omron.com

lThe ePLCConnect 3 Software User's Guide

lEtherNet/IP Connection Guide (P649-E1-01)

This covers ePLC for the Omron NJ controller with Omron Adept Robots.

lEtherNet/IP Connection Guide (P650-E1-01)

This covers ePLCIO for the Omron NJ controller with Omron Adept robots.

On the Omron Adept web site:

adept.com

lLegacy systems communication structure pdfs

lLegacy systems code examples

1.2 Safety

WARNING:It is strictly prohibited to install or operate a

robot without adequate safeguards according to applicable

local and national standards. See the preceding figure for a

simple workcell layout.

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 3 of 14

1.3 Workcell Layout

You must read the Robot Safety Guide and the Robot Installation and Operation chapters in

the robot user’s guide for information on safe operation of your robot system.

Refer to Installing User-Supplied Safety Equipment in the System Installation chapter of the

robot user’s guide. which provides details on connecting a user-designed E-Stop system to the

XUSR connector on the robot.

1.3 Workcell Layout

The following figure shows a simple workcell layout with a user-supplied safety barrier and E-

Stops provided by the Front Panel and optional T20 pendant.

24V GND

200-

240V

XBELTIO

XIO

Servo

ENETENET

XSYSTEM

Front Panel

T20 Pendant -

Optional

PC running

PLC Programming

Software

Safety Barrier

Restricted Area

Inside Safety

Barrier

200-240 VAC

ePLC650

Viper Robot

24 VDC

XUSR

eMB-60R Amplifier

Programmable

Logic

Controller (PLC)

User-Supplied

Components

STOP

3B AI R 2

CN 2 1

Figure 1-1. Typical Workcell Layout

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 4 of 14

Chapter 1: Viper ePLC Robot Quick Setup

1.4 Installing the Robot

NOTE:Do not move the robot’s joints from the transport position, as shown.

Support the robot by the eyebolts, as shown, before removing the shipping bolts from the pal-

let. This will prevent the robot from tipping over. See the following figure.

Figure 1-2. Viper Robot Installation

Mounting the Robot

Mount the robot to a rigid surface that will prevent vibration and flexing during operation. We

recommend a 25 mm (1 in.) thick steel plate, mounted to a rigid steel tube frame. See the fol-

lowing figure for the mounting hole dimensions.

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 5 of 14

1.4 Installing the Robot

2X Ø6

200

160

R20

66 ±0.05 142.3

4X Ø12 THRU

For M10

184 ±0.05

160

200

+0.012

- 0

Diamond-shaped pin

Units are mm

Figure 1-3. Mounting Hole Dimensions

Figure 1-4. Viper ePLC Robot Movements

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 6 of 14

Chapter 1: Viper ePLC Robot Quick Setup

1.5 System Cable Connections

Open the Accessory box and locate the eAIB XSYSTEM cable. Connect the cables and peri-

pherals as shown in the following figure. Parts and steps are covered in the following two

tables. Refer to the System Installation chapter in your Viper user’s guide for AC specifications

and wiring instructions.

Part Cable and Parts List Part # Part of: Notes

A eAIB XSYSTEM Cable Assembly 13323-000 standard, eMB-60R

B User E-Stop, Safety Gate n/a n/a user-supplied

C XUSR Jumper Plug 04736-000 13323-000 standard, eMB-60R

D Front Panel 90356-10358 standard

E Front Panel Cable 10356-10500 90356-

10358

standard

F Front Panel Jumper Plug 10053-000 13323-000 standard, eMB-60R

G XMCP Jumper Plug 04737-000 13323-000 standard, eMB-60R

H T20 Bypass Plug 10048-000 10055-000 standard, T20

J T20 Adapter Cable 10051-003 10055-000 standard, T20

K T20 Pendant (option) 10055-000 option

L AC Power Cable (option) 04118-000 90565-010 user-supplied

M 24 VDC Power Cable (option) 04120-000 90565-010 user-supplied

N 24 VDC, 6 A Power Supply

(option)

04536-000 90565-010 user-supplied

P Ethernet Cable - PC -> PLC

(Only while programming PLC)

n/a n/a user-supplied

Q Ethernet Cable - PLC -> switch n/a n/a user-supplied

R Ethernet Cable - switch ->

SmartVisionMX

n/a n/a user-supplied

S Ethernet switch, cable n/a n/a user-supplied

T Camera and cable n/a n/a option

Power Requirements

The power requirements for the SmartVision MX and the Viper robot are covered in their

respective user guides. For 24 VDC, both can be powered by the same power supply.

NOTE: The resistance of all ground conductors must be ≤ 10 Ω.

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 7 of 14

1.5 System Cable Connections

Step Connection Part

1 Connect eAIB XSYSTEM cable to XSYSTEM on eMB-60R A

2 Connect a user E-Stop or Muted Safety Gate to the eAIB XSYSTEM cable XUSR

connector or

2a verify XUSR jumper plug is installed in eAIB XSYSTEM cable XUSR connector. C

3 Connect Front Panel cable to Front Panel and eAIB XSYSTEM cable XFP con-

nector or

D, E

3a if no Front Panel, install FP jumper on eAIB XSYSTEM cable XFP connector.

See NOTE after table.

4 Connect T20 adapter cable to eAIB XSYSTEM cable XMCP connector or J, K

4a if no T20, install XMCP jumper or T20 Adapter Cable with T20 bypass plug. G or

5 Connect user-supplied ground to robot. See robot user's guide for location.

NOTE:Ground conductor resistance must be ≤ 10 Ω.

n/a

5a Connect user-supplied ground to SmartVision MX, if used. See SmartVision

MX user's guide for location.

n/a

6 Connect 200-240 VAC to AC input on eMB-60R Interface Panel; secure with

clamp.

7 Connect 24 VDC to DC input on Interface Panel. N,

7a Connect 24 VDC to SmartVision MX, if used. N,

8 Connect Ethernet cable from PC to PLC. P

9 Connect Ethernet cable from PLC to switch. S

9a Connect Ethernet cable from switch to eMB-60R. Q, S

9b Connect Ethernet cable from SmartVision MX, if used, to switch. R, S

10 Connect optional camera and cable to SmartVision MX, if used. T

NOTE:A front panel ships with each Viper ePLC system, but you can choose not to

use it if you replace its functionality with equivalent circuits. That is beyond the

scope of this guide.

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 8 of 14

Chapter 1: Viper ePLC Robot Quick Setup

24 V GND

200 -

240 V

XBELTIO

XIO

Servo

ENETENET

XSYSTEM

eMB-60R for

Viper ePLC

Robot

24 VDC, 6 A

Power Supply

200-240 VAC

10 A

single-phase

AC Power

Cable

DC Power

Cable

Front Panel

Cable

Front Panel

User-Supplied PC

running PLC

Programming Software

T20 Adapter

Cable

XMCP Jumper Plug

XMCP

XFP

XUSR

XUSR Jumper Plug

eAIB

XSYSTEM

Cable

Robot Interface

Panel

XUSR for:

- User E-Stop/Safety Gate

- Muted Safety Gate

The Jumper Plug is required if

neither of these is used

Ethernet from

PC to PLC

T20 Bypass Plug

User-Supplied

Ground Wire

T20 Pendant (option) Either T20 Pendant,T20 Bypass Plug, or

XMCP Jumper Plug must be used

85 - 264 VAC

Universal

Input

Ethernet from

PLC to eMB-60R

FP Jumper Plug

Either Front Panel or

FP plug must be used

Ethernet from eMB-60R

to SmartVision MX

User-supplied

Switch

SmartVision MX (option)

Camera

(option)

User-Supplied

Ground Wire

5a 7a

DC Power

Cable

PLC

24V GND

200 -

240V

XBELTIO

XIO

Servo

ENETENET

XSYSTEM

Figure 1-5. Configuration with Vision

1.6 Configuration

The user-supplied PLC and Viper robot are connected either through a shared network or via a

user-supplied Ethernet cable.

When the Viper ePLC robot is powered on and waiting for a PLC connection, the robot status

panel will display its IP address, two digits at a time.

The format will be:

IP xxx-xxx-xxx-xxx OK

NOTE:If you can use the robot’s default IP address, then you can skip the ACE soft-

ware installation completely.

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 9 of 14

1.6 Configuration

Installing ACE Software

ACE is used to change the IP address of the robot and for troubleshooting. You install the ACE

software onto your PC from the ACE disk.

NOTE:You will have to restart the PC after installing ACE software.

Setting the Robot IP Address

Configure the IP address of the Viper ePLC robot using ACE software.

1. Connect the PC and the robot, either through a shared network or with an Ethernet

cable between them.

2. Start the ACE software.

3. Click the Detect and Configure button, circled in the following figure.

Figure 1-6. Detect and Configure Button

The IP address detection and configuration window will open. The ACE software will show

the IP address of any controllers it detects. See the following figure.

Viper ePLC650/850 Quick Setup Guide, 13589-000 Rev D

Page 10 of 14

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