Omron F10-C20 User manual

INSTRUCTION SHEET

PATTERNMATCHINGSENSORAMPLIFIER

Model F10-C30/C35

Model F10-C50/C55

Model F10-C20/C25

Thank you for selecting OMRON product. This sheet

primarily describes precautions required in installing and

operating the product.

Before operating the product, read the sheet thoroughly to

acquire sufficient knowledge of the product. For your

convenience, keep the sheet at your disposal.

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・Intheplacewheretheoperatingambienthumidityisnotbetween

-35and85%RH.

・Intheplacewherecorrosivegas,combustiblegas,dust,salinityor

ironpowderexist.

・Intheplacewherevibrationorshockisdirectlytransmittedtothe

product.

・Intheplaceexposedtothedirectsunlight.

・Intheplacewherethesprayofwater,oilorchemicalsexists.

(2)MountingonaFlatSurfaceDirectly

WhenmountingtheAmplifierdirectly,installwiththeM4screw

usingtheflatwashertogether.

MakesurethatthetighteningtorqueofeachscrewontheAmplifier

isnogreaterthan1.2N・m.

(3)MountingtoDINTrack

①TomounttheAmplifierontheDINTrack,

firstenlargepartA,andthenpushthe

AmplifierindirectionB.

②ToremovetheAmplifierfromtheDIN

Track,pullthemountinghookofthe

Amplifiertowardyou.

(4)MountingSpace

TheAmplifierradiatesheat.IfmorethanoneUnitisinstalledside-

by-side,makesurethatthereisaminimumspaceof5mmbetween

adjacentUnits.

2.OperatingTemperature

TheoperatingambienttemperaturerangeoftheAmplifieris

between0℃ and50℃.

Besuretokeepunderthefollowingconditions.

・ProvideenoughventilationtotheAmplifierinordertokeepthe

ventilationwell.

・DonotinstalltheAmplifierclosetoheat-radiatingdevicessuch

asheaters,transformers,andhigh-capacityresistors.

・Keeptheoperatingambienttemperatureunder50℃.

・Iftheoperatingambienttemperatureiscloseto50℃,usethe

Whentheproductisusedunderthecircumstancesbelow,ensure

adherencetothelimitationsoftheratingsandfunctions.Also,take

countermeasuresforsafetyprecautionssuchasfail-safeinstallations.

①Useunderthecircumstancesorenvironmentwhicharenotdescribed

intheinstructionsheet.

②Usefortheequipmentwhichrequirehigherlevelofsafety,suchas

nucleardevices,railroad,aircrafts,vehicles,combustiondevices,

amusementmachinery,medicalequipment,safetydevices.

③Usefortheapplicationswheredeath,seriousinjuryorproperty

damageispossibleandextensivesafetyprecautionsarerequired.

function.

Besuretofollowthesafetyprecautionsbelowforaddedsafety.

(1)Donotusethesensorundertheenvironmentwithexplosiveor

ignitiongas.

(2)SettheSensorawayfromthehighvoltagemachinesorthehigh-

tensionlinestosecurethesafetyoftheoperationandthe

maintenance.

(3)keepthesupplyvoltagewithinthespecifiedrangeinthisinstruction

sheet.

(4)IftheSensororcablehaslockmechanisms,besuretolockthe

mechanismssecurelybeforeuse.

(5)Neverdisassemble,repairnortamperwiththeproduct.

(6)Disposeoftheproductasindustrialwaste.

(7)Donotshort-circuittheload.DoingsomaycauseSensordamageor

malfunction.

BesuretokeepthefollowingstomakefulluseoftheSensorfunction.

1.Conditions

(1)DonotusetheAmplifierunderthefollowingconditions.

・Intheplacewheretheoperatingambienttemperatureisnot

between0℃ and50℃.

・Intheplacewherecondensationmayoccur,becausetheambient

temperaturechangesareextreme.

CorrectUse

SafetyPrecautions

PRECAUTIONSINUSINGTHEPRODUCT

Amplifier

Mountinghook

DINTrack

○

〈DINTrack〉

typePFP-100N2（OMRON）

〈EndPlate〉

typePFP-M（OMRON）

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TableofContents

1. Specifications/Functions ……………………………1

2. Components …………………………………………4

3. I/OCircuitDiagram ………………………………11

4. ConnectionofSerialCommunication ……………16

5. SettingProcedure

(

Allmodel:Patternmeasurementonly

)

…19

5.1 TEACHMode……………………………………19

5.2 MONITORMode ………………………………24

5.3 RUNMode ………………………………………27

6. ExternalTeachinginRUNMode…………………31

6.1 StationaryObjectTeaching（STEACH）……31

6.2 MovingObjectTeaching（MTEACH）………32

7. Systemsetting ………………………………………33

7.1 Off-delaytimersetting …………………………33

7.2 UnitNumbersetting(onlyF10-C50/C55) ……34

7.3 SerialCommunication'sBaudRatesetting……35

(onlyF10-C50/C55)

7.4 ModeChangePlainMeasurementProcess …36

8. SerialCommunicationCommand(onlyF10-C50/C55) …37

8.1 InputFormat ……………………………………37

8.2 OutputFormat …………………………………38

8.3 ListofInputCommands ………………………39

8.4 CommandReference……………………………40

9. TroubleShooting……………………………………58

10. Dimensions …………………………………………60

forced-aircoolingfanortheair-conditionertokeepthe

temperatureunder50℃.

3.NoiseResistance

・Donotwirepowerlinesorhigh-tensionlinesalongsidelinesof

theSensorinthesameconduit,otherwisetheSensormaybe

damagedormalfunctionduetoinduction.Besuretowirethelines

oftheSensorseparatelyfrompowerlinesorhigh-tensionlinesor

withinanexclusive,shieldedconduit.

・Ifpowerlineswithhighcurrentformotorsarewiredclosetothe

Amplifier,makesurethattheAmplifieroperatesnormallyandtake

propermeasuressothatthepowerlineswillnothaveabad

influenceontheoperationoftheAmplifier.

・IfastandardswitchingregulatorisconnectedtotheSensor,be

suretogroundtheFG(frameground)andG(ground)terminals

oftheswitchingregulator.TheSensormaymalfunctiondueto

switchingnoisethatwillbegeneratedfromtheswitching

regulatoriftheseterminalsarenotgrounded.

・AnextensioncordoftheAmplifiercanbeusedprovidedthatthe

thicknessandlengthofthewireare0.3mm2min.and20mmax.

respectively.

・DonotbringtheconnectorontheAmplifierandthemetalscrews

onthebottomoftheAmplifierintocontactwithothermetals,

becausetheconnectorandthebottom-metal-screwsofthe

Amplifierareconnectedinternallyto0-VterminaloftheAmplifier.

4.Maintenance

・OrganicsolventsmaydamagethecasingoftheAmplifier,whichis

madeofABSresin.Donotuseanyotherorganicsolvent(paint

thinner,benzineoralcoholetc.)tocleantheproduct.

5.Others

・TheSensorisreadytooperatewithin1secaftertheSensoris

turnedon.IftheSensorandloadareconnectedtoseparatepower

supplies,besuretoturnontheSensorfirst.

・DonotdisconnectorconnecttheHeadwhiletheSensoristurned

ON.

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1. Specifications/Functions

Item

Operatingtemperature

Operatinghumidity

Storagetemperature

Operatingenvironment

Inputpowersupply

Currentconsumption

Insulationresistance

Dielectricstrength

Degreeofprotection

Vibrationresistance



Shockresistance

F10-C20/C25/C30/C35/C50/C55

0℃to50℃

35%to85%RH(withnocondensation)

-25℃to65℃(withnoicing)

Withnocorrosivegas

+21.6to26.4VDC(withripple(p-p)10%)

300mAmax.

20Mohmmin.(at500VDC)

1,000VACat50/60Hz1min

IEC60529IP40

10to150Hz,0.75-mmmax.singleamplitudeor100

m/s2-max.for32mineachinX,Y,andZdirections



Peakacceleration:300m/s23timeseachinX,Y,andZdirections

Cordlength 2m

Casingmaterial ABS

Weight

Approx.300gwithpackcase(onlyAmplifierwithcable:approx.200g)

Appurtenance Instructionsheet(thismanual)

●GeneralSpecifications

Item

Measurementitem

Automaticteachingfunction

Storagetemperature

Modelsize

Measurementprocessingtime

Numberofregisteredmodels

bankswitching

Outputswitching

Outputoff-delay

function

F10-C20/C25

Patternmeasurement

Yes

−25to65℃（withnoicingandcondensation）

Normalorwide(selectable)

3.6msinnormalwideand10.8msinwidemode(continuousmeasurement)

1model

1bank

Concordoutput:OutputturnsON,ifbeingconcordantwithregisteredmodel

Discordoutput:OutputturnsON,ifnotbeingconcordantwithregisteredmodel

20ms,40ms(default),60ms,80ms,100ms,120ms,

140ms,160ms

1modelper1bank

8banks

F10-C30/C35/C50/C55

●PerformanceSpecifications

Headinterface(1channel)

AvailableHead:F10-S30R,orF10-S15R,orF10-

Item

Teachingbutton

Selectbutton

Modeselector

Auto-teachingselector

Modelsizeselector

Off-delaytimerselector

Concordordiscordoutputselector

F10−C20/C25/C30/C35

Yes

UP/DOWN

TEACH/MON/RUN

OFF/ON

NORMAL/WIDE

TimerON/OFF

Concord/Discord

Externalinputselector

No LINE/RS-232C・422

F10−C50/C55

●OperationInterface

Item

Controloutput

Enableoutput

Externaltriggerinput(withminimumpulsewidthof1ms)

Continuousmeasurement

Movingobjectteachinginput

Stationaryobjectteachinginput

bankswitchinginput

F10−C20/C25/C30/C35

Yes

No Yes

F10−C50/C55

●ExternalI/OInterface

Item

Loadvoltage

Residualvoltage

NPNopencollectoroutputtype

F10-C20/C30/C50

30Vmax.

1.2Vmax. 2.0Vmax.

Loadcurrent

50mAmax.

PNPopencollectoroutputtype

F10-C25/C35/C55

・ExternalOutputSpecifications

Line

Output

Line

Input

S05R,orF10-S15R

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2. Components

F10-C20/C25

■Amplifiers

Result

Indicator

Level

Indicators

Threshold

Indicators Status

Indicators

Mode

selector

(TEACH/

MON/RUN)

UP/DOWN

selection

buttons

DIPswitch

Measurement

Itemselection

switch

Teach/

displaybutton



Item

Interface

Baudrate

Datalength(fixed)

Parity(fixed)

Stopbit(fixed)

Delimiter(fixed)

Flowcontrol(fixed)

Numberofconnectedamplifier

AcceptableCable

F10−C50/C55

RS-232C/422

1200bps、2400bps、4800bps、9600bps

19200bps、38400bps（default）

8bits

Non

1bit

Non

RS-422:31max.withusingLink-Adapter

F10-VR2(RS-232C)orF10-VR4(RS-422)

●SerialCommunicationInterface(onlyF10-C50/C55)

Item

InputisON

InputisOFF

NPNopencollectoroutputtype

F10-C20/C30/C50

Shortcircuitedto0Vwithshort-currentof

1mAmax.or1.5Vmax.

Openorinputvoltageof5Vmin.

(Max.inputvoltage:26.4VDC)

Openorinputvoltageof5V

Short-circuitedtoVccor9Vmin.with

max.inputvoltage+26.4VDC

PNPopencollectoroutputtype

F10-C25/C35/C55

・ExternalInputSpecifications

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Displaysmeasurementvalues

(degreeofconformitywiththeregisteredmodel).

ON：Lit

OFF：Notlit

Displaysthethreshold.

Displaystypeofvaluedisplayedonthelevelindicator.

AlsodisplaysbanknumberforF10-C30/C35/C50/C55

Startsteaching.

Switchesdisplayitem.

Changesthethresholdvalue.

Changesmeasurementitemselectionlevelforplainmeasurement.

ChangesbanknumberforF10-C30/C35/C50/C55.

TEACH:TeachingMode

MON ：MonitorMode

RUN ：RunMode

F10-C30/C35/C50/C55

(Patternmeasurement)：Degreeofconformitywithmodel

(Plainmeasurement)：Contrast

(Plainmeasurement)：Averagedensity

F10-C20/C25

PATT(Patternmeasurement)

PLN(Plainmeasurement) DEV

AVE

：Degreeofconformitywithmodel

：Contrast

：Averagedensity

F10-C30/C35/C50/C55

Measurement

Item/bank

number

selection

switch

Teach/

displaybutton

Status

Indicators/bank

number

display

UP/DOWN

selection

buttons

DIPswitch

Level

Indicators

Threshold

Indicators

Mode

selector

(TEACH/

MON/RUN)

Notavailable

withF10-C30/C35.

Result

Indicator

形F10-C20/C25/C30/C35/C50/C5502.11.1910:12AMページ5

Registersthepattern

withintheframeas

themodel.

A.T.ON

A.T.OFF NM

TMR LINE≠

RS-232C

/422

＝

AutomaticTeaching

A.T.ON：Teachingareaautomaticallyselected

A.T.OFF：Teachingareafixed

AlltheDIPswitchpinsaresettoOFF

atthefactory.

A.T.ON

A.T.OFF

Registersonlythepatternwithinthe

teachingareaasthemodel.

Registersthepattern

withthegreatestcontrast

withthebackground.

Toopale

Most

suitable

Slightly

pale

DIPSwitch

Automatically selects the pattern

mostsuitableforthemodel.Thepart

withinthedetectionrangewherethe

targetistakenasthemostsuitable

patternforthemodel.

*Ifthepatternisattheveryedgeof,

or slightly outside, the detection

range,itmaynotbecorrectlytaught.

Makesurethepatternisascloseas

possibletothecenterofthedetection

range.

OKTeachingstatus

（Plain）

Plain

Color

Stain

Pattern

OK NG

Sensingobject

Registeredpattern

patternmeasurement

PlainMeasurement

Measuresthedegreewithwhichthepatternandthedetected

imagematchtodifferentiateOKandNGimages.

Determinesthecontrastandaveragedensitytodifferentiate

OKandNGimages.

●ChangingMeasurementItems

Automatcallyswitchesbetween

patternmeasurementandplain

measurementdependingonthe

taughtmodel.

Executespattern

measurementonly.

Entersthemodeforselectingand

settingthebankinTEACHMode

PATT・PLN PATT

PATT/BANK

PATT

PATT/BANK

●BankSelectionMode(F10-C30/C35/C50/C55)

PATT・PLN PATT/BANK

PATT・PLN

形F10-C20/C25/C30/C35/C50/C5502.11.1910:12AMページ7

109

A.T.ON

A.T.OFF NM

TMR LINE≠WD

＝

AlltheDIPswitchpinsaresettoOFF

atthefactory.

OFFDelayTimer

NoMarking：TimerOFF.

Matching/NotMatching

≠：OutputONwhenobjectdoes

notmatchregisteredmodel.

＝：OutputONwhenobject

matchregisteredmodel.

ExternalInput

(F10-C50/C55only）

LINE：Executesexternalinputin

RUNmodeviainputline.

RS-232C/422：Executesexternal

inputinRUNmodeviaserial

communications.

TMR：Delaystheoutputoperation

whenthecontroloutputgoesfrom

ONtoOFF(Defaultvalueis40ms.

RefertotheOperationManualfor

theUnitforchangingprocedure).

RS-232C

/422

A.T.ON

A.T.OFF NM

TMR LINE≠WD

＝

AlltheDIPswitchpinsaresettoOFF

atthefactory.

・ModelSize

WD：Widemode

NM：Normalmode

Normalmode Widemode



DetectionRange:

Showstherangeof

thedetectionarea.

TeachingArea:

Registersthisrange

asthemodel. Model1

detection

range

Model3

detection

range

Model2

detection

range

Teachingarea:

Divedesthe

patternintothree,

andregistersitas

threemodels.

Usewidemodeifthepatterninonedirectioniscomparativelylong,e.g.,aproductiondate.

Themeasuringtimeforwidemode,however,takesthreetimeslongerthanNormalMode,asthe

patternisprocessedasthreemodelsinsteadofone.

RS-232C

/422

形F10-C20/C25/C30/C35/C50/C5502.11.1910:12AMページ9

1211

3. I/OCircuitDiagram

F10-C25PNPModels

Levelin-

dioatora

（8-level

green

LEDs）

Yellow

OUTPUT→

STEACH

DC21.6〜26.4V

purple

Pink

White

Black

OrangeENAB→

Shield FG(seenote)

Thresh-

oldindicators

（7-levelred

LEDs）

MTEACH

TRIG

CONT

Brown（Vcc）

Blue

（GND）

Result

indicator

（1-level

orange

LED）

Amplofi-

ermain

circit

Load

Status

Indioa-

tors

（3-level

green

LEDs）

Therearegray,green,andredinputlines,buttheyarenotusedwiththis

model.Takestepstoensurethattheselineswillnotbeshort-circuited

withotyerlines.

Note:Groundorconnecttheshieldedcableto0V.

Theshieldisnotconnectedtotheinteriororcasing.

Werecommend

usingOMRONs

S82K-01524Power

Supply.

F10-C20NPNModels

Levelin-

dioatora

（8-level

green

LEDs）

Black

Orange

←OUTPUT

←ENAB

STEACH

MTEACH

TRIG

CONT

DC21.6〜26.4V

Yellow

purple

Pink

White

Shield FG(seenote)

Thresh-

oldindicators

（7-levelred

LEDs）

Result

indicator

（1-level

orange

LED）

Blue

（GND）

Brown（Vcc）

Load

Amplofi-

ermain

circit

Status

Indioa-

tors

（3-level

green

LEDs）

Therearegray,green,andredinputlines,buttheyarenotusedwiththis

model.Takestepstoensurethattheselineswillnotbeshort-circuited

withotyerlines.

Note:Groundorconnecttheshieldedcableto0V.

Theshieldisnotconnectedtotheinteriororcasing.

Werecommend

usingOMRONs

S82K-01524Power

Supply.

形F10-C20/C25/C30/C35/C50/C5502.11.1910:12AMページ11

1413

F10-C30/C50PNPModels

Note:Groundorconnecttheshieldedcableto0V.

Theshieldisnotconnectedtotheinteriororcasing.

Levelin-

dicators

（8-level

green

LEDs）

Yellow

OUTPUT→

STEACH

DC21.6〜26.4V

purple

Pink

White

Black

OrangeENAB→

Shield FG(seenote)

Thresh-

oldindicators

（7-levelred

LEDs）

MTEACH

TRIG

CONT

Brown（Vcc）

Blue

（GND）

Result

indicator

（1-level

orange

LED）

Amplofi-

ermain

circit

gray

green

red

BANK1

BANK2

BANK3

Load Load

Status

Indioators

（3-level

greenLEDs）

BankNo

indicators

(7-levelred

LEDs)

Werecommend

usingOMRONs

S82K-01524Power

Supply.

F10-C30/C50NPNModels

Note:Groundorconnecttheshieldedcableto0V.

Theshieldisnotconnectedtotheinteriororcasing.

DC21.6〜26.4V

Levelin-

dicators

（8-level

green

LEDs）

Thresh-

oldindicators

（7-levelred

LEDs）

Result

indicator

（1-level

orange

LED）Amplofi-

ermain

circit

Brown（Vcc）

Black

Orange ←OUTPUT

←ENAB

STEACH

MTEACH

TRIG

BANK1

BANK2

BANK3

CONT

Yellow

purple

Pink

White

gray

green

red

Blue

（GND）

Shield FG(seenote)

Status

Indioators

（3-level

greenLEDs）

BankNo

indicators

(7-levelred

LEDs)

Load Load

Werecommend

usingOMRONs

S82K-01524Power

Supply.

形F10-C20/C25/C30/C35/C50/C5502.11.1910:12AMページ13

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