Omcan MX-IT-0060-M User manual
Revised - 05/02/2019
Toll Free: 1-800-465-0234
Fax: 905-607-0234
Email: [email protected]
www.omcan.com
Spiral Dough Mixer
Model MX-IT-0060-M
Item 44269
Instruction Manual
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Table of Contents
Section
General Information
Safety and Warranty
Technical Specications
Installation
Operation
Maintenance
Troubleshooting
Parts Breakdown
Electrical Schematics
Notes
Warranty Registration
Model MX-IT-0060-M
3
General Information
Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan
and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or
negligent use of this equipment. The product shall only be operated by someone over the age of 18, of
sound mind, and not under the inuence of any drugs or alcohol, who has been trained in the correct
operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the
machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of
the machine while in operation.
CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the
external packaging, open carton to ensure all ordered items are within the box, and there is no concealed
damage to the machine. If the package has suered rough handling, bumps or damage (visible or concealed),
please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may
initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be
lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse
for damaged products that were shipped collect or third party.
Before operating any equipment, always read and familiarize yourself with all operation and safety
instructions.
Omcan would like to thank you for purchasing this machine. It’s of the utmost importance to save
these instructions for future reference. Also save the original box and packaging for shipping the
equipment if servicing or returning of the machine is required.
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Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan et
Omcan Inc. ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne
ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de
plus de 18 ans, saine d’esprit, et pas sous l’inuence d’une drogue ou d’acohol, qui a été formé pour
utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modication
de la machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine
ou des personnes à proximité de la machine pendant son fonctionnement.
VÉRIFIEZ LE COLIS DÈS RÉCEPTION
Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage
n’est visible sur l’emballage externe, ouvrez le carton an de s’assurer que tous les éléments commandés
sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises
manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant
d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager
une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine
doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents
d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli
par un tiers transporteur.
4
General Information
Safety and Warranty
Avant d’utiliser n’importe quel équipement, toujours lire et vous familiariser avec toutes les opérations
et les consignes de sécurité.
Omcan voudrais vous remercier d’avoir choisi cette machine. Il est primordial de conserver ces
instructions pour une référence ultérieure. Également conservez la boîte originale et l’emballage pour
l’expédition de l’équipement si l’entretien ou le retour de la machine est nécessaire.
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Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba
Omcan y Omcan Inc. no son responsables de ningun daño o perjuicío causado por cualquier persona
inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona
mayor de 18 años, en su sano juicio y no bajo alguna inuencia de droga o alcohol, y que este ha sido
entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada.
Cualquier modicación a la máquina anúla la garantía y puede causar daños a las personas usando la
máquina mientras esta en el funcionamiento.
REVISE EL PAQUETE A SU LLEGADA
Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el
empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la
caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes
o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro
de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre
los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se
muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron
a recoger por terceros.
Antes de utilizar cualquier equipo, siempre lea y familiarizarse con todas las instrucciones de
funcionamiento y seguridad.
Omcan le gustaría darle las gracias por la compra de esta máquina. Es de la mayor importancia para
salvar estas instrucciones para futuras consultas. Además, guarda la caja original y el embalaje para el
envío del equipo si servicio técnico o devolución de la máquina que se requiere.
GENERAL NOTES
• Do not alter or bypass the protectors and safeties installed on the machine.
• Do not remove the protectors and do not disable the safeties installed on the machine, unless ultimately
needed for a mandatory intervention. Even in this case, make sure the machine has come to a complete
stop before starting to work on the mixer. Do not restart the machine until all protectors and safeties are
back in place and eciently operating. Under all circumstances, make sure to implement all measures to
5
Safety and Warranty
reduce possible risks as much as possible.
• Fit all protectors back in their place and activate all safeties as soon as the reason for removing/disabling
them has been resolved.
• Do not operate the machine for any application, and/or with any load, and/or in any other way that actually
described and allowed by the manufacturer.
• Perform daily check-ups of the machine safeties, oil levels (if applicable), and ecient operating status.
• Ensure daily, thoroughly cleaning of the machine.
• Undertake any adjustment, cleaning, and maintenance intervention on the machine strictly after having
taken adequate measures to prevent any, even accidental restart of the machine by other thirds.
• Ensure compliance with the EC Directives and national local rules and regulations on safety of the work
places, including but not limited to safety signage, food hygiene, workers’ safety and health, personal
protection devices, and environmental safety.
• Ensure compliance with the admissible climate and operating conditions, including max 90% RH, ambient
temperature between 5 and 40 °C [35-54 °F], and max 1000 m altitude above see plane.
• Employers are to provide their employees with extensive training and information on the correct and safe
use of the machine.
• Operators should wear snug-tting tear-resistant work clothes; loose clothes, shirts, bracelets, chains etc.
increase risk of snagging; Long hair should be gathered and held for instance under a cap. Your work
clothes should comply with the hygiene standards for food processing areas.
• Do not allow thirds into the room where the mixer operates, and prevent unauthorized sta, and children
from getting in accidental touch with it.
• Should the machine work in tandem with another equipment or be integrated into a more complex
production line, the manufacturer of such other equipment/line shall be responsible for assessing and
evaluating the occurrence of any areas of further or bigger risk resulting from the actual application and
implement any measure as it may be eventually needed to remove or minimize these risks. Ensure
consistent compliance with all applicable Laws, Directives, and provisions (in particular, the EC Directive
42/2006) and supply your statement of compliance to all statutory requirements.
• Strictly use original spare parts for replacement works on the machine. Original spares are available from
Omcan only. Your use of non-original parts will waive all liabilities of Omcan for possible damages/injuries
to persons, animals, or other assets.
• Do not alter or modify the machine without prior approval of the manufacturer. This will release the
manufacturer from any liability for eventual damages to persons, animals, and/or assets.
Omcan will not accept any liability for damages/injuries to persons, animals, and other assets not loss of
production capacity that may directly or indirectly result from any of the following situations:
• Use of the machine for other purposes or in other ways than described in this manual.
• Non-compliant set up and installation of the machine dierent from this manual.
• Use of the machine by untrained sta, or personnel without due qualication for a correct and safe use of
this mixer.
• Use of power supplies that are insucient or dierent than stated in this manual and/or its annexed (i.e.
wiring diagrams).
• Lack of maintenance or poor maintenance or lack of compliance with the maintenance instructions in this
manual.
• Full or partial non-compliance with the instructions in this manual.
• Modication of the machine and its original features, conguration, and equipment without prior approval of
6
Safety and Warranty
the manufacturer.
• Attachment/combination of the machine with other elements and/or equipment that are not part of the mixer
delivery scope, or not designed or approved by Omcan for use with the mixer;
PLEASE NOTE: in any of these cases, the EC marking of the machine will be voided and no longer
valid.
• Integration of the machine or parts thereof into a larger plant or line involving the occurrence of new or
bigger risks as compared to the stand-alone mixer.
• Violation of the applicable local laws and regulations in country of use.
• Exceptional situations and major force events out of the control of Omcan.
HAZARDS, SAFETIES, AND AREAS OF RESIDUAL RISK
TYPICAL MIXER-RELATED DANGERS
There are certain mechanical dangers relative to this machine:
• Pinching, cutting, squeezing, impact danger in the area of spiral rotation.
• Trapped-in and pinched hands: this danger occurs in the area between turning bowl and pillar, bowl bottom
and stand base; the danger occurs on both mixer sides because the rotation can be reversed.
• Trapped-in and pinched hands: between the bowl guide rollers and the bowl.
• Pinching, cutting, squeezing, impact danger in the area of drive transfer to the spiral.
• Pinching, cutting, squeezing, impact danger in the area of drive transfer to the bowl.
• Squeezing, pinching, and injuring occur in case of a sudden cover drop in the area between the bowl rim
and the cover, between the sides of the dough stopper and the cover. Electrical shock hazards occurs.
• In case of contact with live parts (for instance those inside the switchboard enclosure)
DUE TO THE INHALATION OF POWDER PARTICLES
• Risk of inhaling our and/or other agent particles with inammation of the respiratory tract (rhinitis, asthma,
excess lacrimal secretions, etc.)
HYGIENE DANGERS
• Health dangers may result from contact with moulds, rotting materials, rodents and insect penetration, etc.
• Unacceptable changes of food products (i.e. contamination by micro-organisms or foreign matters).
DANGERS RELATED TO THE LACK OF COMPLIANCE WITH ERGONOMIC CONCEPTS
• The operators may incur into physical lesions/pain due to wrong gestures and postures.
• This may occur when lifting and handling heavy loads (pouring a full our bag into the bowl, pouring water
etc. or even taking heavy dough pieces out of the bowl).
MIXER SAFETIES
1. Mobile cover in combination with safety micro to protect the bowl interiors and, more specically the spiral
area. It can be made of round bars welded together (grid) for the machines sold outside Europe or solid
with a slot to pour the ingredient in. Lifting the cover while the mixer works will trigger the emergency safety
stopping all moving parts as soon as the distance between the bowl rim and the cover is less than 75mm
(spiral and bowl come to a complete stop within no more of 4 seconds). To restart the mixer moving parts,
you rst need to close the cover down onto the bowl.
7
Safety and Warranty
2. Fix covers: These covers are secured by xations that cannot be removed without using a special tool;
these protections (if correctly installed) will make access to the drive system, spiral, and bowl impossible.
The components used to transfer the drive to the spiral are protected by the guards. The components used
to transfer the drive to the bowl are protected by the guards. The areas where the drive is applied between
the two bowl rollers are protected by the xed guards (whose position must be determine a maximum
distance of 4mm from the bowl). The dough stopper also works as a xed guard because it combines with
the cover, whilst the bowl basically prevents access to the rotating spiral.
3. Emergency stop button; when pressing this button (please do not emergency stop the machine as a rule.
Strictly use this control in real emergency cases) all mixer parts are stopped and power is disconnected
from the mixer and all of its moving parts. To restart the machine, reset the emergency stop button by
turning it in the direction shown by the arrow on its head.
It is absolutely forbidden to open/remove the machine safeties and/or bypass its protections unless required
by some stringent situation and prior to the implementation of suitable measures to minimize all related
risks. Even in this case, remember to assign this task to a skilled person authorized to perform works on the
machine. As soon as the reason for removing/bypassing a safety are resolved, make sure to t them back on
and secure them in place using their original xation systems. Reactivate all safeties before starting the mixer
again. Failure to comply with the foregoing instructions will involve the full liability of the trespasser for any
direct or indirect damage/injury cause to persons, animals, or assets.
1 YEAR PARTS AND LABOUR WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized
service technician to repair the equipment locally.
Unauthorized maintenance will void the warranty. Warranty covers part failures, not improper use.
Please see https://omcan.com/disclaimer for complete info.
WARNING:
The packaging components are classied as normal solid urban waste and can therefore be disposed of
without diculty.
In any case, for suitable recycling, we suggest disposing of the products separately (dierentiated
waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
8
Technical Specications
Model MX-IT-0060-M
Capacity 132.2 lbs. / 60 kgs.
Spiral Motor 1 - 4 kW
Spiral Speed 1st speed: 104 RPM | 2nd speed: 208 RPM
Bowl Motor 0.37 kW
Bowl Speed 21 RPM
Flour Capacity (min - max) 17.6 lbs. - 72.8 lbs. / 8 kgs. - 33 kgs.
Bowl Capacity 101 L / 26.7 Gal
Bowl Diameter 23.6” / 599mm
Bowl Height 14.2” / 361mm
Electrical 208V / 60Hz / 3Ph
Dimensions 25” x 43.7” x 47.2” / 635 x 1110 x 1199mm
Weight 683.4 lbs. / 310 kgs.
Item Number 44269
Installation
ABOUT THE INSTALLATION SITE
The place where the machine will be kept and / or used must be in accordance with applicable laws and
ensure adequate protection from accidental damage, deterioration and weathering agents. The access ways
should provide enough clearance for handling the mixer without risk to the safety of people and the machine
itself. Flooring, walls and structures must comply with the applicable regulations and standards, and be suitable
for bearing the reference load plus an adequate safety factors; They must be easy to clean and disinfect. The
oor must be at, not sloping, compact, and without holes and bumps. The in-house electrical and grounding
systems must comply with the applicable laws and regulations, and should be designed, manufactured,
maintained, and controlled by a licensed, qualied rm, if so required by law, with powers of testing and
releasing a statement of conformity. The in-house upstream switchboard should be tted with ecient safeties
against any current overloads, short circuits, phase-to-phase, phase-neutral (if applicable), and phase-ground
faults.
TRANSPORTATION, HANDLING AND PLACEMENT
Depending on the nal mixer application and contract agreements, mixers are packed (Figure 6/A) on the
pallet and secured with straps. Alternatively (Figure 6/B) they can be packed in a cardboard box, put on a pallet
and secured with straps (usually for EU countries) or even in a cage or wooden crate (countries outside the
European Community). Pallets and/or cages and/or boxes are loaded on the transport vehicle and secured
with crossbars and/or wooden blocks appropriately positioned/fastened to a load bearing part of the vehicle
in order to prevent misplacements during travel. To hoist and handle a pallet, cage or crate, use a lifting fork
9
Installation
of suitable capacity. For weight information
please see Technical Specications;
Weight data are also stated on the mixer
identication plate; Slip the lifting fork into
the special grooves at the base of the pallet/
crate/cage until they protrude by at least
200mm on the opposite side.
PLEASE NOTE:
Do not use handling systems, tools and
equipment other than those that are
described herein. When handling and /
or transporting the mixer or parts thereof
take all the necessary precautions to
avoid, or minimize, the occurrence
of risks to people, animals, and other
assets.
Remove the machine from its packaging, separating the materials by type (plastic, wood, etc.) and deliver
them to dedicated collection areas, assigned to authorized persons for disposal in accordance with current
environmental laws and regulations. Check the machine and make sure there are no missing parts; if in doubt,
consult the manufacturer. To remove an unpacked mixer from the pallet, crate, or cage, lift it up using a strap
of adequate capacity (the weight of the machine is indicated on the plate as well as in this manual) slipped
underneath the mixer head at the outlet (see Figure 7) and hooked up to a lifting device of adequate capacity
(jib cranes, bridge cranes, etc.). The strap should be compliant to the relevant legal requirements and must
have a maximum width of 40mm and a length so that each connecting length from below the head of the
base to the hook of the lifting device is at least equal to 1200mm; so that the band remains at and as close
as possible to the column of the base. It is forbidden to hang up the strap to the tips of a lifting fork as
it might slip o and break away with consequent fall of the mixer and risk of injuries to the bystanders; Also
avoid swinging of the suspended mixer that may cause instability of the forklift.
Lift the machine gently, avoiding jolts and vibrations; once raised it could tip slightly; this is absolutely normal.
10
Installation
Simply be careful to handle it with very gentle movements until it stands rmly on all wheels. Place the machine
in a safe and secure place, away from any risk of impacts and damages. The mixer standing on the oor with
its wheels can be moved around by simply pushing it; the two front wheels are pivoting, whilst the two rear
wheels are xed. The working area around the machine must be kept as clear as possible from surrounding
obstacles in order to facilitate the normal operations (i.e. cleaning); usually leave 1000mm clearance on each
side, unless the mixer is set near an escape route, in which case you must leave at least 1200mm free.
Before using the machine, secure the two front legs to the oor (do not allow it to rest only on the wheels,
because it vibrates abnormally during kneading). Look at Figure 8:
• Remove the two xed covers located on the sides of the base (also see Pos.1 Figure 16).
• Use a hex wrench to loosen the lock nut (Pos.2) until the thread of each leg (Pos.1) is disclosed and until
the two faces show up as in the picture here below.
• The threaded portion of each leg has two faces just above the foot area; grip these faces with the hex
socket wrench (17mm) supplied with the mixer, and turn the leg shafts until there is no more stress on the
front wheels (this means the front wheels must be able to rotate freely around both the horizontal axis and
vertical axis of rotation); Finally, lock the feet by screwing and tightening the respective nuts (Pos.2); Do
this for both feet and as much as possible by the same extent so that the mixer stands perfectly at (use a
feeler gauge to measure the gap underneath the front wheels).
If you need to move the machine (for example for cleaning), repeat the same operation in the opposite order
and let the mixer stand on the wheels
ELECTRICAL CONNECTIONS
Let electrical works be strictly performed by skilled, licensed technicians technically qualied and informed
on the relevant safety issues, regulations and standards; Please note: electric works must be followed by
the release of an ocial statement of compliance. On delivery of the machine and before connecting to the
mixer to your power network, ensure that the voltage, frequency and number of phases of your power line are
the same as those required by the manufacturer on the identication plate and in the wiring diagrams on the
relevant Annexes.
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