Ohlins BMZ MN01 User manual

Shock absorber for BMW 1M (E82) - front

BMZ MN01

Mounting Instructions

Note!1

Please note that this image is a general representation

of the product and may differ slightly from your product.

Note!1

Please note that during storage and transportation,

especially at high ambient temperature, some of the oil

and grease used for assembling may leak and stain the

packaging. This is in no way detrimental to the product,

wipe off the excessive oil/grease with a cloth.

Note!1

Before installing this product, check the contents of the

kit. If anything is missing, please contact an Öhlins dealer.

Warning!⚠

Before installing this product, read the Öhlins Owner’s

Manual. The shock absorber is an important part of the

vehicle and the vehicle stability.

Kit Contents

Description Pcs

Shock absorber 2

Dust boot 2

Spring 2

Lock nut M14 2

Plastic spacer 2

Spacer 2

Lower spring seat 2

Lock nut 2

Used for front and rear

C-spanner 2

Sticker Öhlins 1

Owner’s manual 1

Raise the vehicle, use jack stands.

Remove the front wheels.

Note!1

Support the wheel hubs on each side of the vehicle not

to damage the brake hoses.

Loosen the lower and the upper strut attach-

ment bolts. Remove the original struts from

the vehicle. Note the anti roll bar bracket

position.

Cut the dust boot 62 mm from the lower end

according to the gure.

Assemble the shock absorber according to the

gure. Install the Öhlins McPherson struts on

the vehicle according to the vehicle service

manual. Install the strut with the sticker facing

the wheel to achieve correct position of the

anti roll bar link, see note in step 3.

MOUNTING INSTRUCTIONS

Warning!⚠

We strongly recommend to have an Öhlins dealer install

this product.

Warning!⚠

If working on a raised vehicle, ensure that it is securely

supported to prevent it from tipping over.

Note!1

When working on this product, see the Vehicle Service

Manual for vehicle specic procedures and important data.

Lower

spring seat

Lock nut

Spacer

Lock nut M14

Original

top mount

Original

washer

Original

washer

Plastic

spacer

Dust boot

Sticker

Anti roll

bar link

Brake disc

Spring

MOUNTING INSTRUCTIONS

Install the stabilizer link.

Note!1

Use an Allen key to hold the shock absorber in position

when tightening the top mount nut.

Raise the wheel hub with a jack to ensure that

the height adjuster is correctly seated on top

of the hub carrier/upright.

Tighten:

Lower spring seat and lock ring: 50-60 Nm

Lock nut: 35-40 Nm

Make sure that all removed parts are rein-

stalled in the same way as they were before

the installation of the Öhlins shock absorbers.

Caution!✋

Ensure that all screws are tightened to the correct

torque and that nothing fouls or restricts movement

of the shock absorber when the suspension is fully

compressed or extended.

Stabilizer

link

Spacer Original nut

Öhlins Racing AB

Box 722

S-194 27 Upplands Väsby, Sweden

Phone +46 8 590 025 00

fax +46 8 590 025 80

reserved. Any reprinting or

unauthorized use without the written

permission of Öhlins Racing AB

is prohibited.

Öhlins products are subject to

continuous improvement and

development, therefore, although

these instructions include the most

up-to-date information available at

the time of printing, minor updates

may occur.

To nd the latest information

contact an Öhlins distributor.

Please contact Öhlins if you have

any questions regarding the

contents in this document.

SETUP DATA

Warning!⚠

Before riding, always make sure that the basic settings

made by Öhlins are according to recommended Set-

up Data. Read about adjustments and setting up in

the Öhlins Owner’s Manual before you make any

adjustments. Contact an Öhlins dealer if you have any

questions about setting up.

ADJUSTMENTS

Rebound setting

Track 3clicks

Winding road 7clicks

Street 12 clicks

Spring preload 6mm

Spring

Free length 200 mm

Installed length 194 mm

Spec H200/ ID65 60 N/mm

Vehicle Height

With the preload and height adjustments in

standard positions, the vehicle is lowered

approximately 15 mm compared to the original

suspension.

Height adjustment range:

Standard position ±15 mm.

Spring

preload

adjuster

Height

adjuster

194163

529

Rebound

adjuster

Part no. MI_BMZMN01_front_2

Issued 2016-09-07

Shock absorber for BMW 1M (E82) - rear

BMZ MN01

Mounting Instructions

Kit Contents

Description Pcs

Shock absorber 2

Lock nut M10 2

Bushing spacer 4

Dust boot 2

Spring 2

Spring preload adjuster 2

Rubber seat 2

Adjuster cable 2

Adjuster knob 2

Adjuster screw 2

Flexibel spacer 2

Washer 2

Lower plastic seat 2

Spring seat 2

Lock nut 4

Allen key 1

Note!1

Please note that this image is a general representation

of the product and may differ slightly from your product.

Note!1

Please note that during storage and transportation,

especially at high ambient temperature, some of the oil

and grease used for assembling may leak and stain the

packaging. This is in no way detrimental to the product,

wipe off the excessive oil/grease with a cloth.

Note!1

Before installing this product, check the contents of the

kit. If anything is missing, please contact an Öhlins dealer.

Warning!⚠

Before installing this product, read the Öhlins Owner’s

Manual. The shock absorber/front fork/steering damper is

an important part of the vehicle and the vehicle stability.

Raise the vehicle, use jack stands.

Remove the rear wheels.

Remove the lower and the upper attachments

and remove the original shock absorbers.

Cut the dust boot 82 mm from the lower end

according to the gure.

Assemble the shock absorber according to

the gure. Do not install the adjuster knob and

screw yet.

MOUNTING INSTRUCTIONS

Lock nut M10

Washer

Original bushing

Vehicle body

Original spacer

Bushing spacer

Original rubber

cover

Original bushing

Original washer

Lock ring

Lower

bracket

Adjuster screw

Adjuster knob

Adjuster cable

Adjuster

Washer

Original spacer

Warning!⚠

We strongly recommend to have an Öhlins dealer install

this product.

Warning!⚠

If working on a raised vehicle, ensure that it is securely

supported to prevent it from tipping over.

Note!1

When working on this product, see the Vehicle Service

Manual for vehicle specic procedures and important data.

Dust boot

MOUNTING INSTRUCTIONS

Vehicle body

Rubber seat

Lock nut

Flexibel

spacer

Spring seat

Spring preload

adjuster

Spring

Lower plastic

seat

Remove the OEM upper spring cup accord-

ing to gure.

Install the Öhlins spring and the spring

preload adjuster according to the gure.

Install the Öhlins shock absorbers on the vehi-

cle according to the vehicle service manual.

Cut a 12-25 mm hole for the control wire and

adjustment knob in the side panel according

to the gure.

Note!1

When tightening the top mount nut, the shock absorber

shaft must be held in position with a 5mm Allen key.

Tighten:

Lower spring seat and lock ring: 50-60 Nm

Lock nut: 30 Nm

Note!1

Lower the vehicle so that the suspension is slightly

compressed before tightening the screws.

Caution!✋

Ensure that all screws are tightened to the correct

torque and that nothing fouls or restricts movement of

the shock absorber/front fork/steering damper when the

suspension is fully compressed or extended.

5 mm

20 mm

Ø 10-15 mm

side panel

Rear seat

back rest

side panel

270 mm

Inside the trunk.

Left side.

Öhlins Racing AB

Box 722

S-194 27 Upplands Väsby, Sweden

Phone +46 8 590 025 00

fax +46 8 590 025 80

reserved. Any reprinting or

unauthorized use without the written

permission of Öhlins Racing AB

is prohibited.

Öhlins products are subject to

continuous improvement and

development, therefore, although

these instructions include the most

up-to-date information available at

the time of printing, minor updates

may occur.

To nd the latest information

contact an Öhlins distributor.

Please contact Öhlins if you have

any questions regarding the

contents in this document.

SETUP DATA

Warning!⚠

Before riding, always make sure that the basic settings

made by Öhlins are according to recommended Set-

up Data. Read about adjustments and setting up in

the Öhlins Owner’s Manual before you make any

adjustments. Contact an Öhlins dealer if you have any

questions about setting up.

ADJUSTMENTS

Rebound setting

Track 3clicks

Winding road 7clicks

Street 12 clicks

Spring preload adjuster height 37 mm

Spring

Spec H250/ ID65 110 N/mm

Vehicle Height

With the preload and height adjustments in

standard positions, the vehicle is lowered

approximately 5 mm compared to the original

suspension.

1 turn on the height adjuster moves the posi-

tion 1,5 mm.

䚷

Vehicle

body

Spring

preload

adjuster

Length

adjuster

523

223

Part no. MI_BMZMN01_rear_2

Issued 2016-09-07

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