OCEM FP150 Instruction manual
Document UT-MT-0046_EN Page 1 of 18
Via della Solidariet , 2/1
40056 Valsamoggia Loc. Crespellano
BOLOGNA ITALY
Edition 04/06/2020 Supersedes edition 11/03/2014
Via Farini, 6 – 40124 Bologna - Italy
THIS COPY IS NOT SIGNED SINCE IT IS FILED AND DELIVERED BY MEANS OF THE AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM (IT CAN BE SIGNED ON REQUEST). THIS DOCUMENT AND THE DATA CONTAINED HERE IN, IS
PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED, USED OR DISCLOSED – IN WHOLE OR IN PART – FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF OCEM.
ELEVATED RUNWAY EDGE LIGHT
FP150
INSTRUCTION MANUAL FOR USE, INSTALLATION
AND MAINTENANCE
Compiled by: Nicola Marabini Approved by: Piero Scaramagli
N° Attachments: 1 Copy n°:
Document UT-MT-0046_EN Page 2 of 18
Edition 04/06/2020 Supersedes edition 11/03/2014
ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
LIMITED PRODUCT WARRANTY
THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS,
IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
OCEM - ENERGY TECHNOLOGY warrants to each original Buyer of Products manufactured by the Company
that such Products are at the time of delivery to the Buyer, free of material and workmanship defects,
provided that no warranty is made with respect to:
(a) any Product, which has been repaired or altered in such a way, in Company’s judgement, as to affect
the Product adversely;
(b) any Product which has, in Company’s judgement, been subject to negligence, accident or improper
storage;
(c) any Product which has not been operated and maintained in accordance with normal practice and in
conformity with recommendations and published specification of Company;
(d) the breaking of the warranty seals, if present, determines the immediate termination of the warranty;
and,
OCEM - ENERGY TECHNOLOGY’s obligation under this warranty is limited to use reasonable efforts to
repair or, at its option, replace, during normal working hours at the facility of the Company, any Product
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of Products claimed not to be warranted and of those repaired or replaced, to or from the
facility of the Company shall be borne by Purchaser. Company may require the return of any Product
claimed not to be as warranted to its facility, transportation prepaid by Purchaser, to establish a claim
under this warranty. The cost of labour for the installation of a repaired or replaced Product shall be
borne by Purchaser. Replacement parts provided under the terms of this warranty are warranted for the
remainder of the warranty period of the Products upon which they are installed to the same extent as if
such parts were original components thereof. Warranty services provided under the Agreement do not
assure uninterrupted operations of Products; Company does not assume any liability for damages caused
by any delays involving warranty service.
IMPORTANT: READ THIS DOCUMENT
Before proceeding to the operations of installation, commissioning, operation, maintenance or disposal,
carefully read the entire document.
SAFETY INFORMATION
Extreme caution should be exercised when working with this equipment; it is normally used or connected
to circuits that operate at dangerous voltages and can be fatal.
The following section contains important safety information that you must follow when installing and
using the apparatus.
Misuse of the equipment or lack of care in applying safety procedures and prescriptions specified in this
document, may result in a hazard.
Avoid contact with voltage or current sources.
For no reason the protections and the safety devices must be removed.
Document UT-MT-0046_EN Page 3 of 18
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ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
OPERATION ON THE EQUIPMENT - SKILLS
Operation on the equipment and access to its internal parts shall be done by experienced personnel,
adequately trained and aware of the risks related to electricity and high voltages.
Safety rules shall be adopted when operating on the equipment, or on cables and other apparatus
connected to the it
DO NOT OPERATE ON ENERGIZED CIRCUITS
Do not carry out any operation on the converter or on apparatus connected to it when the circuits are
energized.
WHEN HANDLING AND SERVICING THIS EQUIPMENT, OBSERVE PRECAUTIONS FOR HIGH VOLTAGE
EQUIPMENT.
Before any access, inspection or intervention, be sure to have switched-off the unit, opened the main
circuit breaker and removed the supply to the unit (by opening the circuit breaker/switch on the
distribution board at the beginning of the supply line).
Then wait discharge time (at least 5 minutes), ground carefully the system, and check for voltage
presence before accessing..
REANIMATION
The maintenance staff must be aware of the risks related to electricity, criteria to prevent the risk of
electric shock and resuscitation techniques
CE MARK
This equipment complies with the requirements of European regulations for the CE mark.The
user has to respect all prescriptions reported in this document.
OUT OF SERVICE
In case of dismantling, decommissioning, destruction, disposal, the user shall follow all the required
precautions for component and material elimination, according to local rules and applicable law.
EDITIONS
Date
09/29/2000 First issue
04/20/2012 General review
11/03/2014
New address of the Company
General review
Deleted § “List of the recommended spare parts” and added relevant
attachment
Added the attachment UT-MT-0770
Document UT-MT-0046_EN Page 4 of 18
Edition 04/06/2020 Supersedes edition 11/03/2014
ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
REVISIONS
Index Date De cription Edited by Approved by
01 04/06/2020
Update option M.Bacciglieri M.Mazzotti
LIST OF EFFECTIVE PAGES
From page 1 to page 18
Document UT-MT-0046_EN Page 5 of 18
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ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
INDEX
LIMITED PRODUCT WARRANTY ......................................................................................................... 2
SAFETY INFORMATION ...................................................................................................................... 2
EDITIONS ........................................................................................................................................... 3
REVISIONS .......................................................................................................................................... 4
LIST OF EFFECTIVE PAGES .................................................................................................................. 4
INDEX ................................................................................................................................................. 5
INDEX OF FIGURES ............................................................................................................................. 5
LIST OF ATTACHMENTS ..................................................................................................................... 5
1
GENERAL ......................................................................................................................... 6
2
MAIN FEATURES ............................................................................................................. 6
3
INSTALLATION .............................................................................................................. 10
3.1
CIVIL WORKS ................................................................................................................. 10
3.2
INSTALLATION .............................................................................................................. 11
4
MAINTENANCE ............................................................................................................. 13
4.1
MAINTENANCE PROGRAM ........................................................................................... 13
4.1.1
Periodical Checks ................................................................................................ 13
4.1.2
Snowplow Operations ......................................................................................... 16
4.2
CLEANING OF THE OUTER LENS ................................................................................... 16
4.3
RELAMPING .................................................................................................................. 16
4.4
REPLACEMENT OF THE OUTER LENS ............................................................................ 16
4.5
REPLACEMENT OF THE CLEAR INNER LENS (ONE PIECE) ............................................. 17
4.6
REPLACEMENT OF THE TWO COLOUR INNER LENS (TWO PIECES) .............................. 17
4.7
REPLACEMENT OF THE COLUMN ................................................................................. 17
4.8
REPLACEMENT OF THE CABLE LEAD............................................................................. 18
4.9
REPLACEMENT OF THE SUPPORT FOR LAMP ............................................................... 18
INDEX OF FIGURES
Figure 1 – Exploded View .................................................................................................................. 7
Figure 2 – Part List ............................................................................................................................. 8
Figure 3 - Complete P/N identification ............................................................................................. 9
Figure 4 – Civil Works ...................................................................................................................... 10
Figure 5 – FP150 - Details …….……………………………………………………………………………………………………12
Figure 6 – FP150 - Details ………………………………..………………………….…………………………………..………..14
Figure 7 – FP150 - Details ………………………………..………………………….…………………………………..………..15
LIST OF ATTACHMENTS
UC-PU-0285 - LIST OF THE RECOMMENDED SPARE PARTS
UT-MT-0070 - FP150 – INSTALLATION USING OPTICAL DEVICE
Document UT-MT-0046_EN Page 6 of 18
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ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
1GENERAL
FP150 elevated light is high intensity, unidirectional steady burning type.
These fittings are used for runway edge lighting and provide a candlepower
distribution conforming to ICAO Specs - Annex 14 and NATO STANAG 3316 Specs.
The lights described in this manual are manufactured to be powered through
isolating transformers by series circuits, fed by constant current regulators.
The layout of the fittings has to be carried out in compliance with the
recommendations of ICAO Specs - Annex 14 or NATO STANAG 3316 Specs.
Location of these fittings shall be in compliance with ICAO - Annex 14, STANAG 3316
and FAA.
2MAIN FEATURES
The fixture consists of:
heat resistant clear glass outer Fre nel len , to optimize the horizontal
candlepower distribution; the inner surface of the lens is prismatic, the outer is
completely smooth for easy maintenance
clear glass inner Fre nel len ; when necessary the lens is supplied in two 180°
pieces, one or both coloured
aluminium body with grounding bolt, which mounts a suitable support for the
lamp. It is balanced on an aluminium column and fixed to it by means of four
levelling screws
aluminium len plate hinged to the body and secured to it by means of a stainless
steel clamping spring. The outer lens is fixed to the plate by means of three
stainless steel clips with silicone gasket; the inner lens is mounted on the plate
with silicone gasket and upper securing block
aluminium breakable coupling, meeting FAA Specs, with a lower 2” male thread.
It has to be locked by means of a stainless steel threaded ring nut
two, single-pole neoprene cable leads, size 2.5 mm2, with plug meeting FAA
Specs L-823
tungsten-halogen lamp, 150 W, 6.6 A, PK 30/d base, with male faston cable leads,
1000 hour rated life
Document UT-MT-0046_EN Page 7 of 18
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ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
Figure 1 – E ploded View
Document UT-MT-0046_EN Page 8 of 18
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ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
No. De cription Qty
1 White outer lens .................................................................................................. 1
2 180° screen .......................................................................................................... 1
3 Upper block for inner lens ................................................................................... 1
4 180° right inner lens ............................................................................................. 1
5 Gasket for inner lens ............................................................................................ 1
6 Gasket for outer lens ........................................................................................... 1
7 Breakable coupling ............................................................................................... 1
8 Ring nut ................................................................................................................ 1
9 FAA L-823 plug ..................................................................................................... 1
10 180° left inner lens ............................................................................................... 1
11 Lamp ..................................................................................................................... 1
12 Lamp support ....................................................................................................... 1
Figure 2 – Part List
spun aluminium creen suitable to be mounted between the inner lens and the
outer lens to provide a 180° beam, available on request
spun aluminium daymarker cone, available on request.
All hardware is made of stainless steel.
See “Complete P/N identification” figure for P/N information.
Document UT-MT-0046_EN Page 9 of 18
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ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
Figure 3 - Complete P/N identification
Ba ic P/N:
Compliance:
I = ICAO 60m Runway Edge
S = ICAO 45 m Runway Edge and
Instrument Threshold/End
F = FAA Runway Edge
Colour (Side “L”)/Colour (Side “R”):*
C = White
G = Green
Y = Yellow
R = Red
X = Screened
Lamp Type:
150 = 150W 6.6A PK 30/d
Option :
C = Daymarker Cone
* The beams aiming is not field adjustable
F
P
1
5
0
THRESHOLD
CENTERLINE
Threshold SIDE
Runway End SIDE
Threshold SIDE
Runway End SIDE
L
R
R
L
L
R
R
L
CENTRELINE
C / C
Y / C
C / C
C / Y
G / R R / G
Document UT-MT-0046_EN Page 10 of 18
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ELEVATED RUNWAY EDGE LIGHT FAU
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE
3INSTALLATION
3.1 CIVIL WORKS
Each light is usually installed on a suitable concrete block, into which a pipe elbows is
cemented. The isolating transformer is housed into a separate concrete pit which is
normally placed close the above concrete block (Figure 4).
The pit can be placed far from the concrete block too, but in this case a suitable cable
duct has to be provided between the pit and the pipe elbow for passing the
secondary cable.
As alternative the assembly pit-pipe elbow can be replaced by a steel sheet base,
which can be used to house the isolating transformer, complete with an upper steel
plate with a threaded sleeve.
Figure 4 – Civil Works
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