Norton CT601MP User manual
CT 601 MP
OPERATING INSTRUCTIONS
2
3
The undersigned manufacturer:
SAINT - GOBAIN ABRASIVES S.A.
190, BD J.F. KENNEDY
L- 4930 BASCHARAGE
Declares that this product:
Power Float
:
CT 601 MP
Code:
70184629945
is in conformity with the following Directives:
•European Machinery Directive 2006/42/EC
Pierre Mersch
Business Manager Machines Europe
Declaration of conformity
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CT601MP
OPERATING INSTRUCTIONS AND SPARE PARTS LIST
1
Basic Safety Instructions 6
1.1
Symbols 6
1.2 Machine plate 6
1.3
Safety instructions for particular operating phases 7
2
Machine description 7
2.1
Short description 7
2.2
Purpose of use 7
2.3
Layout 8
2.4
Technical Data 9
3
Assembly and commissioning 9
3.1
Handle 9
3.2
Tool assembly 9
3.3
Starting the machine 10
4
Transport and storing 11
4.1
Securing for transport 11
4.2
Transport procedure 11
4.3
Long period of inactivity 11
5
Operating the machine 11
5.1
Site of work 11
5.2
Preparing the site 11
5.3
Floating and finishing operation 11
6
Maintenance and servicing 13
6.1
Maintenance of the machine 13
6.2
Maintenance of the engine 14
7
Faults: causes and cures 17
7.1
Fault-finding procedures 17
7.2
Trouble-shooting guide 17
7.3
Customer service 17
6
1 Basic Safety Instructions
The CT601MP is exclusively designed for the finishing of wet concrete floors mainly on construction
sites.
Uses other than the manufacturer's instructions shall be considered as contravening the
regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall
be borne entirely by the user. Observing the operating instructions and compliance with inspection
and servicing requirements shall also be considered as included under use in accordance with the
regulations.
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:
Read operator’s instructions Ear protection and safety goggles must be
worn
Turn the knob in the indicated direction to
tilt (UP) or flatten (DOWN) the blades. To prevent severe injuries, keep the feet and
fingers away from the rotating tool
1.2 Machine plate
Important data can be found on the following plate located on the machine:
Machine Model Machine Code Weight Year of production
Maximum tool diameter
Machine type
Serial number
Power Safety standard Tool rotation speed
Do not apply
for CT601MP
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1.3 Safety instructions for particular operating phases
Before commencing work
•Read the present operator’s instructions booklet carefully.
•Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.
•Check for correct mounting of the tool regularly.
•Immediately remove damaged or badly worn tools, as they endanger the operator whilst
rotating.
•Always use the machine with the safety guard ring and protection guards in position.
•Only fit NORTON blades or plates to the machine! The use of other tools can damage the
machine!
•Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes
No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1.
Petrol powered machines:
•Always use the fuel advised.
•In confined areas, exhaust gases should be evacuated and the job site properly aerated.
•Petrol machines, which by their nature emit toxic exhaust gases, must not be used in places
prohibited by the Health at Work etc. Act 1974 or which are prohibited by Factory Inspectors or
Safety Officers.
•Fuel is flammable. Before filling the tank, shut down the engine, extinguish all open flames and
do not smoke. Take care that no petrol is spilled on any engine part. Always wipe up spilled fuel.
2 Machine description
Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity
with the safety regulations.
2.1 Short description
The Mechanical Trowel CT601MP is designed for durability and high performance for onsite
finishing operations on wet concrete floors.
As with all other NORTON products, the operator will immediately appreciate the attention given to
detail and quality of materials used in construction. The machine and its component parts are
assembled to high standards assuring long life and minimum maintenance.
2.2 Purpose of use
The Clipper Mechanical Trowel CT601MP is designed for onsite finishing operations on wet
concrete floors. It is not designed for any other purpose.
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2.3 Layout
Handle (1)
Jig welded steel construction including 2 rubber grips. A dead-man handle (7) allows the operator to
work safely and to stop the machine at any moment. The angle of the machine arm can be adjusted
to operate the machine comfortably.
Pitch of the blades (2)
The pitch of the blades is controlled over a knob on the handle.
Belt drive and belt cover (3)
A centrifugal clutch inside the engine pulley drives the gear shaft through V-Belts. It allows to
gradually engage the tool rotation. The drive assembly is enclosed in a metal guard.
Safety guard ring (4)
A safety guard ring protects the operator from the rotation of the tool while offering an optimum
view of the working progress. This ring can rotate, in order to ease the finishing of floor up to walls.
Thermal Engine (5)
The machine has a GX120 Honda engine, with 2,9kW. The dead-man handle (7) allows an
immediate stop of the machine in case of danger.
Lifting eye (6)
To lift the machine easily and safely, a lifting eye is located over the engine. This allows a balanced
lifting of the machine.
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2.4 Technical Data
Engine Honda GX120, 4 strokes, 1 cylinder, 4HP (2,9kW)
Filter Dual Filter
Fuel Regular unleaded
Oil
Honda 4-Stroke, or equivalent high detergent, premium quality
motor oil certified to meet or exceed U.S. automobile
manufacturer’s requirement for service classification SG, SF. (SG,
SF designated on the oil container).
SAE 10W-30 recommended
Starter Manual pull chord
Type of spark plug BPR6ES (NGK)
W20EPR-U (DENSO)
Type of tool Blade or plate
Max. tool diameter 600 mm
Blade shaft speed 130 min-1
Machine dimensions 1560x650x1060 mm
Max. operating weight 71 kg
Sound pressure level 81 dB (A) (ISO EN 11201)
Sound energy level 93 dB (A) (ISO EN 3744)
3 Assembly and commissioning
The machine is delivered fully equipped. It is ready for operation after assembly of the tool and
adjustment of the machine arm, and after connection to the appropriate power supply.
3.1 Handle
Set the machine arm in a comfortable position. To that purpose, loosen the handle on the arm and
set the arm at the right angle, then retighten the handle.
3.2 Tool assembly
Only NORTON blades or plate with a maximum diameter of 600 mm can be used with the
CT601MP.
Before mounting a new tool into the machine, switch off the machine and make sure the tools are
not rotating anymore.
Screw 2 M6-screws per blade using a 10mm wrench to assemble the blade on the arm. To
assemble a plate, place the machine with the blades assembled on the plate, and turn it until the
blades are located in the hooks on the plate.
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3.3 Starting the machine
Turn the fuel valve to the ON position. Fully
press the dead-man handle against the main
handle.
Move the choke lever to the CLOSED position.
NOTE: do not use the choke if the engine is
warm or the air temperature is high.
Move the throttle control lever slightly to the
left. Put the engine switch on ON. Pull the starter grip lightly until you feel
resistance, then pull briskly.
CAUTION: Do not allow the starter grip to
snap back against the engine. Return it gently
to prevent damage to the starter.
As the engine warms up, gradually move the
choke lever to the OPEN position.
Position the throttle control lever for the
maximum engine speed.
To stop the engine, release the dead-man handle, move the throttle control lever fully to the right,
then turn the engine switch to the OFF position. Turn the fuel valve to the OFF position.
CAUTION: when the machine is switched off, the tools will continue turning slowly to complete stop.
Be therefore very careful to avoid injuries.
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