Norton Clipper CST 100 User manual
CST
OPERATING INSTRUCTIONS
Translation of the original instructions
VERS.2016.01.12 CST 100/120/150_MAN_EN
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VERS.2016.01.12 CST 100/120/150_MAN_EN
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The undersigned manufacturer:
SAINT - GOBAIN ABRASIVES S.A.
190, BD. J. F. KENNEDY
L-4930 BASCHARAGE
Declares that this product:
Masonry saw: CST 100 230V - 350MM -2.2 KW - 2800RPM Code : 70184613977
CST 120 230V - 350MM -2.2 KW - 2800RPM 70184614032
CST 150 230V - 350MM -2.2 KW - 2800RPM 70184614025
is in conformity with the following directives:
"MACHINES" 2006/42/CE
"LOW VOLTAGE" 2014/35/UE
"ELECTROMAGNETIC COMPATIBILITY" 2014/30/UE
"NOISE" 2000/14/CE
and the European standard
EN 12418 –Masonry and stone cutting-off machines - Safety
Valid for machines with serial number from: 160175030
Storage location of the technical documents:
Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG
This declaration of conformity loses its validity when the product is converted or modified without
agreement.
Bascharage, Luxembourg, 01/01/2016.
Olivier Plenert, executive officer.
Déclaration of conformity
VERS.2016.01.12 CST 100/120/150_MAN_EN
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VERS.2016.01.12 CST 100/120/150_MAN_EN
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CST: OPERATING INSTRUCTIONS
TABLE OF CONTENTS
1BASIC SAFETY INSTRUCTIONS...............................................................................................6
1.1 Symbols..................................................................................................................................6
1.2 Machine plate..........................................................................................................................7
1.3 Safety instructions for particular operating phases ............................................................7
2MACHINE DESCRIPTION ..........................................................................................................8
2.1 Short description....................................................................................................................8
2.2 Purpose of use .......................................................................................................................8
2.3 Layout .....................................................................................................................................8
2.4 Technical data.......................................................................................................................10
2.5 Statement regarding the vibration emission ......................................................................11
2.6 Statement regarding noise emission..................................................................................12
3ASSEMBLY ANDCOMMISSIONING...........................................................................................13
3.1 Tool assembly ......................................................................................................................13
3.2 Feet mounting.......................................................................................................................13
3.3 Electrical connections..........................................................................................................13
3.4 Starting the machine............................................................................................................13
3.5 Water cooling system ..........................................................................................................14
4TRANSPORT AND STOCKING................................................................................................15
4.1 Securing for transport..........................................................................................................15
4.2 Transport procedure............................................................................................................15
4.3 Long period of inactivity......................................................................................................15
5OPERATING THE MACHINE ...................................................................................................16
5.1 Site of work...........................................................................................................................16
5.2 Cutting material....................................................................................................................16
5.3 General advice for the cutting .............................................................................................17
6MAINTENANCE AND SERVICING...........................................................................................18
7FAULTS: CAUSES AND CURES .............................................................................................19
7.1 Fault-finding procedures.....................................................................................................19
7.2 Trouble-shooting guide........................................................................................................19
7.3 Circuit diagram......................................................................................................................20
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1 BASIC SAFETY INSTRUCTIONS
The CST is exclusively designed for the cutting of abrasive materials with NORTON diamond
blades, mainly on construction sites.
Uses other than the manufacturer's instructions shall be considered as contravening the regulations.
The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne
entirely by the user. Observing the operating instructions and compliance with inspection and
servicing requirements shall also be considered as included under use in accordance with the
regulations.
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:
Read operator's instructions
Ear protection must be worn
Hand protection must be worn
Eye protection shall be worn
Rotation direction of the blade
Danger: risk of cut
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1.2 Machine plate
Important data can be found on the following plate located on the machine:
1.3 Safety instructions for particular operating phases
Before commencing work
Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.
Install the machine balanced on a flat and stable ground.
Check for correct mounting of the blade regularly.
Immediately remove damaged or badly worn blades, as they endanger the operator whilst
rotating.
Only fit NORTON diamond blades to the machine! The use of other tools can damage the
machine!
Firmly press the part to be cut against the machine abutting to prevent it from moving during
cutting operation.
Use the machine only with closed and fixed blade guard.
Please use dust mask during dry cutting to minimize the dust effects.
Check carefully the documentation about diamond blades to find the one who best meet the
requirement with your application.
Machine with electric motor
Turn off the power of the CST and disconnect it from the network before any work on the
machine itself.
Avoid contact of electrical connections with water projections or moisture.
The CST must be absolutely correctly grounded. In case of doubt, have the electrical
connections checked by a qualified electrician.
Turn off the CST main power supply if it stops with no apparent reason. Only a qualified
electrician is authorized to investigate and resolve the issue.
To shut down the machine in case of danger, push the red button on the switch.
Machine model
Machine code
Year of production
Max. blade diameter
Bore diameter
Machine type
Serial number
Blade speed
Power
Safety standard
Weight
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2 MACHINE DESCRIPTION
Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with
the safety regulations.
2.1 Short description
CST type Masonry saw is a machine with fixed table and mobile head. Robust and powerful, it
allows precise cuts in a wide variety of building materials. It can be used on construction and also
on industrial sites. Combined with NORTON diamond blades, it offers a high degree of performance
and cutting quality for large tiles, window sills or stair steps.
2.2 Purpose of use
The machine is designed for wet cutting of a large range of building and refractory materials, or tiles.
It is not designed for cutting wood or metals.
2.3 Layout
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Frame (1)
Jig-welded steel construction, the frame is robust and resistant. The side posts of the machine
ensure that the rail is parallel to the table. The rails (4) assembly can also be tilted to 45º to make
bevel cuts. The rail (2) guides the cutting head over the table.
Blade guard (3)
Jig-welded steel construction with 350mm-diameter blade capacity, which offers maximum operator
protection and increased visibility of the work piece.
Incorporated in the blade guard is an outer metal cover, which can be easily hinged open. This
allows easy access to shaft for inspection and blade replacement when motor is switched off, while
fully protecting the blade when in operation. An arrow on the blade guard indicates the direction of
the blade rotation.
Emergency stop button (5)
The red button stops the motor. It is also an emergency stop button.
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2.4 Technical data
Code
70184613977
70184614032
70184614025
Description
CST100
230V
CST120
230V
CST150
230V
Power
2,2 kW
Voltage
230V 1~
Motor protection
IP 54
Sound pressure level
73,5 dB (A) (selon ISO EN 11201)
Sound energy level
88,5 dB (A) (selon ISO EN 3744)
Cutting length
1000 mm
1200 mm
1500mm
Max. cutting depth
110 mm
Blade speed (RPM)
2800 min-1
Blade diameter
350mm
Blade bore
25.4 mm
Flanges diameter
110 mm
Length
1270 mm
1600 mm
1970 mm
Width
660 mm
Height (with feet)
1350 mm
Height (without feet)
780 mm
Water pan capacity
62 L
71 L
85L
Weight (total)
105 kg
160 kg
180 kg
This manual suits for next models
5
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