Norgren VR10 Installation and operating instructions

Operation & Service Manual

VR10 / VR15

With IO-Link Interface

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Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

Change history:

The change history reflects all changes of the Operation & Service Manual, which were done after

the initial release.

Index

Chapters

Change description

Date

Name

001

All

New Release

27-Nov-2020

002

All

Minor changes about pictures and texts

25-Jan-2021

This Operation & Service Manual makes no claims of being complete as it does not cover all

variants of the VR10 / VR15 valve islands.

Therefore, this document is subject to extensions or changes.

Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

1 CONTENTS

1 CONTENTS .................................................................................................................. 3

2 ABOUT THIS DOCUMENTATION ............................................................................... 5

3 IMPORTANT HINTS ..................................................................................................... 6

3.1 GROUNDING AND EQUIPOTENTIAL BONDING ................................................. 6

3.2 USING AN IO-LINK MASTER ................................................................................ 6

4 ELECTRICAL CONNECTIONS .................................................................................... 7

4.1 IO-LINK CONNECTOR (PORT CLASS B) ............................................................. 8

4.2 ELECTRICAL DATA ............................................................................................... 8

5 SOLENOID NUMBER & VALVE STATION MAPPING ................................................ 9

5.1 MAPPING RULES FOR VALVE STATIONS £ 12 .................................................. 9

5.2 MAPPING RULES FOR 12 < VALVE STATIONS £ 24 .......................................... 9

6 COMMISSIONING ...................................................................................................... 10

6.1 HARDWARE CONFIGURATION ON IO-LINK MASTER ..................................... 10

6.2 IODD FILE INSTALLATION .................................................................................. 10

6.3 CONFIGURATION ON PORTS OF IO-LINK MASTER ........................................ 13

6.3.1 Submodules Configuration on Ports of IO-Link Master .................................. 13

6.3.2 Port Parameters Configuration ....................................................................... 14

6.4 DATA STORAGE FUNCTION .............................................................................. 15

6.5 PARAMETERIZATION ......................................................................................... 16

6.5.1 Online Adding Valve Island in Configurator ................................................... 16

6.5.2 Open Load Diagnostics Setting ...................................................................... 18

6.5.3 Fail Safe State Setting ................................................................................... 18

6.5.4 Voltage and Short Circuit Diagnostics ............................................................ 19

6.5.5 Cycle Counters Setting and Resetting ........................................................... 19

6.5.6 Valve Island Device Restart & Factory Reset ................................................ 21

7 FIRMWARE VERSION AND SERIAL NUMBER ........................................................ 22

8 DIAGNOSTICS ........................................................................................................... 23

8.1 DIAGNOSTICS INFORMATION PORTAL ........................................................... 23

8.1.1 Go Online Portal in TIA .................................................................................. 23

8.1.2 Configuration Software S7-PCT Portal .......................................................... 25

Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

8.2 OVERALL STATUS DIAGNOSTICS .................................................................... 26

8.3 SOLENOID STATUS DIAGNOSTICS .................................................................. 29

8.3.1 Short Circuit Diagnostics ................................................................................ 29

8.3.2 Open Load Diagnostics .................................................................................. 32

8.3.3 Cycle Overrun Diagnostics ............................................................................. 35

9 DIAGNOSTICS & OUTPUTS MAPPING OBJECT ..................................................... 38

10 LED INDICATION AND BAUD RATE SETTING ........................................................ 40

10.1 LED INDICATION .............................................................................................. 40

10.2 BAUD RATE SETTING ..................................................................................... 40

11 IO-LINK ERROR CODES ........................................................................................... 41

12 TECHNICAL DATA IO-LINK INTERFACE ................................................................. 42

13 CUSTOMER SUPPORT ............................................................................................. 43

Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

2 ABOUT THIS DOCUMENTATION

This user guide contains the information to set up and operate VR10 / VR15 valve island with IO-

Link Interface and to detect and resolve problems.

Note:

In addition to the specific information for the IO-Link variants, all data sheets and VR10 / VR15 PROTOCOL /

MULTIPOLE SERIES IP65 VERSION Operation & Service Manual are applicable and remain valid.

Refer also to the data sheets on the following web link:

§ https://www.norgren.com

Refer also to the valve island installation instruction in the following document:

“VR10 / VR15 PROTOCOL / MULTIPOLE SERIES IP65 VERSION Operation & Service Manual”

• This manual can be found on

https://www.norgren.com/uk/en/technical-support/installation-

maintenance-instructions/valves

Basic information about IO-Link can be found in the following documents:

“IO-Link System Description - Technology and Application.pdf”

•

https://io-link.com/IO-Link_System_Description.pdf

Further information about IO-Link is available on IO-Link websites:

https://io-link.com/

https://io-link.com/en/Technology

https://io-link.com/en/Download/

Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

3 IMPORTANT HINTS

3.1 GROUNDING AND EQUIPOTENTIAL BONDING

Proper grounding and equipotential bonding are very important to protect against electromagnetic

interferences in IO-Link networks. In order to reduce potential impact, should the valve island be

connected to the earth potential of the system or control cabinet via the earth connection on the

control module.

For proper grounding please use the terminal for earth screw (M4) on the upper side of the valve

island. For easy reference see item 4 in chapter 4. The cross-section of the used grounding cable

should be at least 0.75mm2.

3.2 USING AN IO-LINK MASTER

It is recommended to use an IO-Link master with port Class B to control VR10 / VR15 IO-Link

valve islands. The signal wire and valve power supply wire can be connected via this 5-wire

unshielded cable.

Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

4 ELECTRICAL CONNECTIONS

1- IO-Link connector (Port Class B)

(M12 x 1 | Male | 5 – pin | A – coded)

2- Status LEDs

3- Valve status LEDs

4- Earth screw (M4)

5- Baud rate setting switch (COM2 & COM3)

Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

4.1 IO-LINK CONNECTOR (PORT CLASS B)

§ Pin allocating of IO-Link connector

§ IO-Link connector wiring diagram

4.2 ELECTRICAL DATA

Specification

Remark

Valve voltage range (VA)

24VDC +10%/-5%

PELV

Electronics voltage range (VB)

24VDC +/-10%

PELV

Maximum currents

VA: n × 40 mA

VB: < 100 mA

n = number of solenoids

Voltages are galvanic decoupled

Yes

---

Protection against polarity reversal

Yes

---

Overcurrent protection VB, VA

Irreversible

---

Output polarity

PNP

---

M12 / 5 pins / Male Connector / A-coded / Class B

Pin No.

Function

L+ (VB +) 24V electronics power supply

2L+ (VA +) 24V valves power supply

L- (VB -) 0V electronics power supply

C/Q (COM) IO-Link communication

2M (VA -) 0V valves power supply

24V DC

Valve Island

C/Q

Master

Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

5 SOLENOID NUMBER & VALVE STATION MAPPING

5.1 MAPPING RULES FOR VALVE STATIONS

§ If valve stations ≤ 12, 2 solenoid numbers are always reserved for each valve station. *

Detailed allocation is shown as below:

Station

#10

#11

#12

Solenoid A

(14 Solenoid)

Sol.01

Sol.03

Sol.05

Sol.07

Sol.09

Sol.11

Sol.13

Sol.15

Sol.17

Sol.19

Sol.21

Sol.23

Output

Solenoid B

(12 Solenoid)

Sol.02

Sol.04

Sol.06

Sol.08

Sol.10

Sol.12

Sol.14

Sol.16

Sol.18

Sol.20

Sol.22

Sol.24

Output

Notes:

* For valve station with single solenoid, only Solenoid A (14 Solenoid) is connected.

Consider the one which is closest to control module as 1st station (Station #1)

5.2 MAPPING RULES FOR 12

VALVE STATIONS

§ If 12 < valve stations ≤ 24, special rules are required since only 1 solenoid number is

allocated to valve station with single solenoid:

• Sequence all solenoids following the rules below by starting from 1st station which is the

station closest to control module:

o If 1st station is with double solenoids, sequence solenoid A as Sol.01, solenoid B as

Sol.02, following 2nd station solenoid A as Sol.03, solenoid B as Sol.04……

o If 1st station is with single solenoid, sequence solenoid A as Sol.01, following 2nd

station solenoid A as Sol.02, solenoid B as Sol.03……

o If a station is originally configured as blank, always 2 solenoid numbers are allocated.

o The rest of stations should also adhere to the sequence rules above.

• A 16-station 24 solenoids valve island example is shown below:

Double

Solenoids

Double

Solenoids

Single

Solenoid

Single

Solenoid

Double

Solenoids

Double

Solenoids

Single

Solenoid

Double

Solenoids

Single

Solenoid

Double

Solenoids

Single

Solenoid

Double

Solenoids

Single

Solenoid

Single

Solenoid

Double

Solenoids

Single

Solenoid

Station

#10

#11

#12

#13

#14

#15

#16

Solenoid A

(14 Solenoid)

Sol.01

Sol.03

Sol.05

Sol.06

Sol.07

Sol.09

Sol.11

Sol.12

Sol.14

Sol.15

Sol.17

Sol.18

Sol.20

Sol.21

Sol.22

Sol.24

Output

Solenoid B

(12 Solenoid)

Sol.02

Sol.04

--*

Sol.08

Sol.10

--*

Sol.13

--*

Sol.16

--*

Sol.19

--*

Sol.23

--*

Output

Note:

* For valve station with single solenoid, only Solenoid A (14 Solenoid) is allocated & connected.

Consider the one which is closest to control module as 1st station (Station #1).

Operation & Service Manual

VR10 / VR15 with IO-Link Interface

Construction & Design is subject to change (A1743-OPM-IL / Rev.002)

6 COMMISSIONING

Notes:

1. The method of IO-Link device installation strongly depends on the configuration software. Please refer to the

configuration software manual of your IO-Link master.

2. IO-Link master configuration software should support importing IODD files and support setting IO-Link

device parameters visually and graphically.

3. For those IO-Link masters which cannot import IODD files or cannot parameterize valve island visually or

graphically, alternative portable USB IO-Link master e.g. TMGTE IO-Link Device Tool can be used in conjunction

with respective software for IODD files and visual & graphical setting, or consult NORGREN directly.

4. All examples in this document are made with Siemens IO-Link master ET 200eco PN with PROFINET interface /

Port Class B and the configuration software SIMATIC S7-PCT Version 3.5 SP1.

5. All examples in this document are made with Siemens PLC S7-1212C and TIA Portal V15.1.

6.1 HARDWARE CONFIGURATION ON IO-LINK MASTER

As for the method of hardware configuration on Siemens IO-Link master ET 200eco PN in TIA

Portal V15.1 and SIMATIC S7-PCT V3.5 SP1, please refer to the following operation manual:

“Operating Instructions – SIMATIC

Distributed I/O ET 200eco PN.pdf”

https://support.industry.siemens.com/cs/attachments/29999018/et200eco_pn_operating_instructi

ons_en-US_en-US.pdf?download=true

6.2 IODD FILE INSTALLATION

A device description file (known as IODD) is needed for configuration of valve island. The IODD

files are XML based files, contains all information about the communication properties, the device

parameters, identification data, process data and diagnostics data, etc. of the valve island. It can

be used for all variants VR10 / VR15:

§ “Norgren-VR1X-IL-COM2-JJJJMMDD-IODDy.z.xml”

§ “Norgren-VR1X-IL-COM3-JJJJMMDD-IODDy.z.xml”

Notes:

1. “JJJJMMDD” (JJJJ-year, MM-month, DD-day) is date of release, “y.z” is version number.

2. COM2 & COM3 are baud rates, COM2=38.4 kbps, COM3=230.4 kbps. Default setting is COM3.

3. The configuration software of IO-Link master manufacturers should support read an IODD file and display all related

parameters of the valve island graphically.

4. Recommend installing the two IODD files and the IO-Link device will be found automatically whatever COM2 or

COM3 is set.

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