Nippon Oil Pump Cyclone Filter Pump Operator's manual

GCI202003

User’s

User’sUser’s

User’s

Instruction Manual

Instruction ManualInstruction Manual

Instruction Manual

Read this manual carefully and thoroughly for the correct and

optimum use of NOP coolant unit. Improper use of the pump can

cause personal injury and damage to property and may void the

warranty.

Important

Save this manual for future reference, and keep

Save this manual for future reference, and keep Save this manual for future reference, and keep

Save this manual for future reference, and keep

it readily available

it readily availableit readily available

it readily available

User’s Instruction Manual

NOP Cyclone filter pump

＜

＜＜

＜Contents＞

＞＞

＞

For Safe Operation.................................................................................................................... 3

Safety Precautions.................................................................................................................... 6

●Safety Devices............................................................................................................6

●Safety Measures.........................................................................................................6

Model Numbering System........................................................................................................ 7

Pump Installation....................................................................................................................... 7

●Place of Installation....................................................................................................7

●Space Required for Installation.................................................................................9

●Position of Pump Inlet Port .......................................................................................9

Rc 1/4 Drain Piping.................................................................................................................... 9

Filters.......................................................................................................................................... 9

●Performance of Built-in Filter. ...................................................................................9

Contaminant Drain Port.......................................................................................................... 10

Outlet Port.................................................................................................................................11

Piping for the Pump .................................................................................................................11

●Torque Applied on Pipe Connection.......................................................................11

●Connecting the Pipes...............................................................................................11

●Pipes and Pipe Joints ..............................................................................................11

Electric Wiring ......................................................................................................................... 12

For Operation........................................................................................................................... 12

●Start-up Checklist.....................................................................................................12

●Test Run....................................................................................................................12

Inspections............................................................................................................................... 13

●Daily Startup Inspections ........................................................................................13

●Periodical Inspections .............................................................................................13

Storage ..................................................................................................................................... 13

Warranty ................................................................................................................................... 14

For Selecting a Pump.............................................................................................................. 14

●Operating Method.....................................................................................................14

●Required Flow Rate..................................................................................................14

●Required Pressure ...................................................................................................14

●Select Coolant Type.................................................................................................14

●Operating Ambient Temperatures...........................................................................15

●Fluid Temperature Range ........................................................................................15

●Fluid Viscosity Range..............................................................................................15

●Compatible Work Materials......................................................................................15

For Selecting a Motor....................................................................................................16

●Required Power for the Pump.................................................................................16

●Voltage and Frequency............................................................................................16

Suction Performance .............................................................................................................. 16

Internal Construction.............................................................................................................. 17

Troubleshooting Guide........................................................................................................... 18

For Safe Operation

Be sure to understand the safety countermeasures and strictly follow the

precautions, and operating instructions stated in this manual for safe operation.

When you see the following symbols and titles in this manual, be alert to the

potential for personal injury or property damage.

This manual uses the following symbols and titles to identify the risk and danger

levels.

Danger:

Danger:Danger:

Danger:

A hazardous situation which, if not avoided, may result in

death or serious injury.

Warning:

Warning:Warning:

Warning:

A hazardous situation which, if not avoided, could result in

death or serious injury.

Caution:

Caution:Caution:

Caution:

A hazardous situation which, if not avoided, could result in

injury or equipment damage.

Danger

Do not operate the pump in a place having

risk of explosion or extremely dusty

place. Do not place any flammable liquids or materials in the area surrounding the

motor. Such items could cause

explosion or fire.

Make sure that the power is disconnected before installing a pump, performing

maintenance work or inspections to avoid the risk of electric shock.

Transporting, installation, plumbing, wiring, operation, or maintenance work must be

performed by personnel specifically knowledgeable in the respective task, and any

legally regulated work must be performed by personnel properly qualified under the

related law.

Warning

Getting your fingers, hands or articles

caught in rotating or moving parts

may cause

an unexpected injury

The motor and pump surface may heat up while in an operation. Be careful not to

touch the pump and motor whil

e/or immediately after an

operation.

Make sure that the power is disconnected before beginning to work on wiring. Also

take measures to avoid accidental power

on.

Be sure to follow the instruction

of the motor wiring diagram to prevent fire and

electric

al leakage.

Ground the

equipment properly to prevent fire and electrical shocks due to electrical

leakage.

Ensure the power is disconnected prior to performing maintenance work or

inspections. Also take measure to prevent accidental power-on.

The pump cannot be used for volatile liquids like gasoline, nor fuel oils like

kerosene. They may explode or cause fire.

Do not pump fluid over the specified temperature range. Leaked fluid may cause

burns.

Caution

Be sure to use “Earth

Lea

kage Circuit

Breaker (ELCB)” and overload protection

device to avoid a damage to the equipment or motor burnout.

Do not

start and stop the motor more than once in a minute.

Constant

ON/OFF

cycle

may cause a motor burnout.

NOP coolant unit must not be

perated outdoor.

oist

the pump at designated lifting points. C

heck the lifting points on the drawing

hen hoisting the p

ump

, make sure that the weight is balanced or it may t

p over.

Assembling the pump in a wrong orientation will damage the

motor. Ins

tall the pump

unit in an up

right position.

f the installation site is not level or if there is forcible installation in which the

installation holes are not in exact alignment, the pump might be damaged due to

vibration.

Tramp oil or foam may

affect th

e pump performance. NOP coolant unit must not be

installed in such environment.

Remove the large objects with

pre

filtration device, such as a plate

(screen

type)

filter before the pump inlet. Recommended filter mesh size is 18 (about 1mm

sieve

size).

ction of excessive amount of needle

like or wool

like metal chips may cause

clogging on inlet port, cyclone filter even when their particle sizes are smaller than

3 mm.

you install additional in

line filter onto the outlet line, clea

n it regularly.

Clogged filters affect the pump performance and abnormal noise, vibration or flow

deficiency may occur.

Tramp oil or foam may affect cyclone filter performance. Installation of partition

plate is recommended.

Diameter of

contaminant drain piping must be

the same as /or larger than

contaminant drain port.

Contaminant drain piping must not be higher than 1 M from

the ground and not be longer than 3 M horizontally. T

he piping must be as short as

possible. (PVC piping is recom

mended).

Inspect all valves, co

cks, joints and the like before installatio

avoid using any

component that has a cavity

in the casting.

Do not narrow the contaminant drain port. Excessive flow restriction(

≦

20L/min)

may decrease the pump

performance

and damage the pump

A gate valve is highly recommended for a contaminant drain line.

Do not attach the end of contaminant drain line high a

bove the tank liquid surface

or nearby pump suction port. It may generate foam and suction of foam may cause

flow deficiency in outlet line.

Be sure to follow the instruction of torque control specified on Table 3 on P11.

o not use liquid type sealant.

Do not use sealant tape too much. Excess use of

sealant tape may result in over

torque and damage the port.

Do not attempt to flush out piping if already assembled with the pump

Airtight test must be completed before install

ation.

Do not run the pump i

n reverse direction.

Do not run the pump dry over 10 second

Caution

If an abnormal phenomenon is observed, stop the pump immediately and check for

the defective areas. (See Table 4, P.18)

Do not use liquid that doesn’t offer lubricity, rust protection (such as tap water) or

contains corrosive substances. They will damage the pump.

Consult your coolant manufacturer (or distributor) for the compatibility with fluoro

carbon rubber, the seal material of NOP pump, in advance to

prevent

leakage.

Operate the pump within the specified temperature range.

Keep the viscosity of your coolant within the specified range (up to 22 mm

/sec).

Do not use liquid beyond the specified viscosity range. It may reduce cyclone filter

performance significantly and increase motor output.

Do not use work materials harder than HV

00.

Extremely

hard materials, such as

Inconel, Titanium alloys, Tungsten alloys, can drastically shorten your pump

service

life.

Do not use hardened steel, carbon fiber, glass

fiber contain

materials, carbon

materials. Those materials can drastically shorte

n your pump service

life.

Do not use film or resin coat

materials. Those materials can

easily clog the

cyclone filter, leading to

poor filter performance.

Do not app

ly wrong supply voltage or frequency

Keep the motor rotation speed within the specified range. (3000 min

-1

or less)

Make sure that there is no excess resistance in outlet line. It will affect the pump

suction performance.

Entry of air into the inlet port will reduce suction performance.

Clean the perforated area of the i

nlet port at regular intervals. Clogged inlet will

cause abnormal noise, vibration or discharge failure, which result in pump

damage

Do not run the pump against a closed outlet. Or it will result in pump or motor

damage.

Safety Precautions

●Safety Devices

・

Install “Earth-Leakage Circuit Breaker (ELCB)” or overload protection device on

the motor power source without fail.

・

Check the motor nameplate for the ratings, and set up and operate the motor

within the specified ratings.

・

Follow all the technical standards applicable to electrical facilities.

Caution:

Caution: Caution:

Caution:

Be sure to use “Earth-

Leakage Circuit Breaker (ELCB)” and

overload protection device to avoid a damage to the

equipment or

motor burnout.

・

To avoid pump damage, install a flow monitor, pressure sensor, or such other

devices in the pump’s outlet line to detect dry running.

・

The oil seals and gaskets are not usable perpetually.

・

Install the pump in a safe location, or provide a protective cover or device so that

accidental oil leakage would not cause personal injury or equipment damage.

●Safety Measures

・

Keep children or other people incapable of judging risks away from the pumps.

・

Furnish a protective cover or device over the drive section to prevent your fingers,

hands, or other articles from getting trapped into the section.

Warning

Getting your fingers, hands or articles caught in rotating or

moving parts may cause an unexpected injury

・Do not contact a pump or motor during the operation, or immediately after the

operation stops.

Warning

The motor and pump surface may heat up while in an operation.

Be careful not to touch the pump and motor while/or

immediately after an operation.

Danger

Do not operate the pump in a place having a risk of explosion or

extremely dusty place. Do not place any flammable liquids or

materials in the area surrounding the motor. Such items could

cause explosion or fire.

Model Numbering System

TOP

TOPTOP

TOP

YTH

YTHYTH

YTH

①

①①

①

②

②②

②

③

③③

③

①

①①

①M

Motor capacity

otor capacityotor capacity

otor capacity

1500

500500

500

：

：：

：

1.5kW

1.5kW1.5kW

1.5kW

②

②②

②M

Motor type

otor typeotor type

otor type

1 1

1 ：

：：

：

AC415V/50Hz

AC415V/50HzAC415V/50Hz

AC415V/50Hz

3 phase induction motor

3 phase induction motor 3 phase induction motor

3 phase induction motor I

IE3, CE

E3, CEE3, CE

E3, CE

2 2

2 ：

：：

：

AC230V/60Hz 3 phase induction motor

AC230V/60Hz 3 phase induction motorAC230V/60Hz 3 phase induction motor

AC230V/60Hz 3 phase induction motor

UL, CC, CE

UL, CC, CEUL, CC, CE

UL, CC, CE

R3R3

：

：：

：

AC200V/50Hz/60Hz 3 phase induction motor

AC200V/50Hz/60Hz 3 phase induction motorAC200V/50Hz/60Hz 3 phase induction motor

AC200V/50Hz/60Hz 3 phase induction motor

IE3,

E3, E3,

E3, CE

CECE

R4R4

：

：：

：

AC4

AC4AC4

AC400V/50Hz

00V/50Hz00V/50Hz

00V/50Hz

3 phase induction motor

3 phase induction motor3 phase induction motor

3 phase induction motor

IE3, CE

E3, CEE3, CE

E3, CE

R5R5

：

：：

：

AC380V/50Hz

AC380V/50HzAC380V/50Hz

AC380V/50Hz

3 phase induction motor

3 phase induction motor3 phase induction motor

3 phase induction motor

GB2, CCC, CE

B2, CCC, CEB2, CCC, CE

B2, CCC, CE

R6R6

：

：：

：

AC440V/60Hz 3 phase induction motor

AC440V/60Hz 3 phase induction motorAC440V/60Hz 3 phase induction motor

AC440V/60Hz 3 phase induction motor

UL, CC, CE

UL, CC, CEUL, CC, CE

UL, CC, CE

7 7

7 ：

：：

：

AC220V/60Hz 3 phase induction motor

AC220V/60Hz 3 phase induction motorAC220V/60Hz 3 phase induction motor

AC220V/60Hz 3 phase induction motor

IE3

E3E3

E3, CE

, CE, CE

, CE

③

③③

③F

Flow rate

low ratelow rate

low rate

※

※※

※

50Hz

0Hz0Hz

0Hz

135

3535

：

：：

：

Impeller

mpeller mpeller

mpeller pump

pumppump

pump（

（（

（5

5 5

5 stages

stagesstages

stages/

/135L

135L135L

135L）

））

）

60Hz

0Hz0Hz

0Hz

132

3232

：

：：

：

Impeller pump

mpeller pumpmpeller pump

mpeller pump（

（（

（2

2 2

2 stages

stagesstages

stages/1

/1/1

/135L

35L35L

35L）

））

）

Filtering method

iltering methodiltering method

iltering method

：

：：

：

Cyclone type

yclone typeyclone type

yclone type

Spec

pecpec

pec

：

：：

：

Global spec

lobal speclobal spec

lobal spec

*I135 cannot be operated at 60 Hz

Pump Installation

●Place of Installation

Caution

NOP coolant unit must not be operated outdoor.

Caution

Hoist the pump at designated lifting points. Check the lifting points

on the drawing. When hoisting the pump, make sure that the

weight is balanced or it may tip over.

Caution

Assembling the pump in a wrong orientation will damage the

motor. Install the pump unit in an up-right position.

Caution

If the installation site is not level or if there is forcible installation

in which the installation holes are not in exact alignment, the

pump might be damaged due to vibration.

Caution

Tramp oil or foam may affect the pump performance. NOP

coolant unit must not be installed in such environment.

Figure 1: Pump Mounting Hole Patterns

The pump has 2 mounting positions. Select either one of them considering the

depth of your tank and the liquid level.

Figure 2: Pump mounting dimensions

Mounting flange

(Upper)

Mounting flange

(Lower)

●Space equired for Installation.

Do not operate NOP coolant unit in a

dusty, e tremely high, or low

temperature environment.

(See P. 16 for the ambient

temperatures.)

It is recommended to provide minimum

clearances as illustrated in figure 3 for

easy maintenance.

●Position of Pump Inlet Port

Mount the pump in the tank at least 1 mm

above the tank floor. This is to ensure

enough clearance to prevent the pump

from sucking the sediments of sludge or

metal chips on the tank floor.

To prevent the pump from drawing air,

install the pump in the tank water deeper

than 77 mm as illustrated in figure 4.

c 1/4 Drain Piping

If mounting the pump at lower flange,

do proper drain piping so that the liquid

from Rc 1/4 drain line smoothly flows

into the tank.

Make sure that the pipe(hose) end

doesn’t contact the tank liquid surface.

Filters

Caution

Remove the large objects with pre-filtration device, such as a plate

(screen-type) filter before the pump inlet. Recommended filter

mesh size is 18 (about 1mm sieve size).

All foreign objects larger than the perforations of the inlet port must be

pretreated.

If higher filtration accuracy than shown in Table 1 below is required, install in-line

filter in the outlet line.

●Performance of Built-in Filter.

Table 1 : Filtering Performance (Nominal Value)

Dimension

≧425 mm

≧200 mm

≧50 mm

≧393.5 mm

Cyclone filter Water soluble coolant 100μm 99.9% (Specific weight 2.7)

Straight oil 80% (Specific weight 2.7)

Inlet port 3.0 mm (Solids larger than 3mm must be removed from the tank.)

Figure 4: Gap under the Bottom of Pump

Figure 3: equired Clearances Around the Pump

Table of contents

Other Nippon Oil Pump Water Pump manuals

Nippon Oil Pump

Nippon Oil Pump YTH Wire Mesh Bucket 135A User manual

Nippon Oil Pump

Nippon Oil Pump Trochoid Pump User manual

Nippon Oil Pump

Nippon Oil Pump NOP E Series ES Operator's manual

Popular Water Pump manuals by other brands

Neptun

Neptun NPHW 5500 operating instructions

Sensidyne

Sensidyne Gilian BDX-II Operation & service manual

Draper

Draper 47808 instructions

Trolla

Trolla 12820 manual

Sunfab

Sunfab SVH Series installation guide

WilTec

WilTec 50740 Operation manual

Fieldmann

Fieldmann FVC 5015 EK user manual

Everbilt

Everbilt EFSUB5-122HD Use and care guide

Graco

Graco Husky 3300e manual

esotec

esotec 101018 operating manual

moyno

moyno 2000 CC Service manual

Becker

Becker BASIC VASF 2.80/1-0.AC230 operating instructions

Sykes AmeriPumps

Sykes AmeriPumps GP100M Operation and maintenance instructions

DUROMAX

DUROMAX XP WX Series user manual

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 operating instructions

Franklin Electric

Franklin Electric IPS Installation & operation manual

Xylem

Xylem e-1532 Series instruction manual

Milton Roy

Milton Roy PRIMEROYAL instruction manual