Nidec Commander C200 User manual

Commander C200/C300

Step By Step Guide

Guide pas à pas

Schritt-für-Schritt-Anleitung

Guida dettagliata

Guía detallada

Frame sizes 5 to 9

Tailles 5 à 9

Baugrößen 5 bis 9

Taglie da 5 a 9

Tamaños 5 a 9

2Commander C200/C300 Step By Step Guide

Issue Number: 2

English

Introduction

The Commander C200 and C300 is a simple and flexible range of drives from 0.25 kW to 132 kW in 9 frame sizes

and two input voltage ranges (200 V, and 400 V).

This Step-by Step guide provides simple step-by-step instructions on how to mount the drive, fuse and cable

selection, wiring the drive-up, programming the drive and running the motor in analog input mode or keypad mode

on frames 5 to 9.

Features of the drive

Figure 1-1 Feature diagram

PE +DC -DC

UVW

L1 L2 L3

41 42 2

+DC BRAKE

810

7 8 9

U V W

12 12

910

Key

1. Rating label 2. Relay connections (Refer to Fig. 6-5)

3. Option module slot 1 4. Motor connections (Refer to Fig. 6-1 to Fig. 6-4)

5. Ground connections (Refer to Fig. 6-1 to 6-4) 6. AC supply connections (Refer to Fig. 6-1 to Fig. 6-4)

7. Control connections (Refer to Fig. 6-5) 8. DC bus +

9. DC bus - 10. Braking terminal

11. Cable bracket to ground terminals 12. Internal EMC filter screw*

13. Safe Torque Off terminals (STO)**

(Refer to Fig 6-5)

* Before removing the screw, refer to Chapter 4 in the Power Installation Guide.

** Commander C300 only

Commander C200/C300 Step By Step Guide 3

Issue Number: 2

English

Français Deutsch Italiano Español

STEP 1: Check the contents of the box

Check you have all the components and your drive has not been damaged during transportation.

* With frame size 7, 8 and 9, surface mounting brackets are also supplied with the drive.

STEP 2: Check model and voltage

The model number can be found on the identification label on the top of the drive. Please check that the model

and the drive voltage range is suitable for the installation.

KIT BOX*

SAFETY

INFORMATION

STEP BY STEP

GUIDE

Product line:

Frame size:

Current Rating :

Heavy Duty current rating x10

Drive Format :

A - AC in AC out

E - AC in AC out (without internal choke)

Voltage rating:

2 - 200 V (200 - 240 ± 10 %)

4 - 400 V (380 - 480 ± 10 %)

Derivative Electrical Speciﬁcations

C300 -05 4 00270 A

4Commander C200/C300 Step By Step Guide

Issue Number: 2

STEP 3: Mount the drive

The drive should be mounted in an ambient temperature range of - 20 °C to 60 °C (- 4 °F to 140 °F).

Output current derating may be required at ambient temperatures >40 °C (104 °F). Refer to the relevant Power

Installation Guide (section 5.1). For UL installations, the maximum ambient temperature permitted is 50 °C (122 °F)

with any specified derating applied.

The drive can be screwed on a wall or Through-panel mounted (Refer to chapter 3 in the Power Installation Guide).

Table 3-1 highlights the clearances.

Table 3-1 Recommended spacing

Frame size

Spacing between drive

and enclosure /

EMC filter

Spacing between

drives

Spacing above

drive

Spacing below

drive

5 30 mm (1.18 in) 0 mm (0.00 in) 100 mm (4.0 in) 100 mm (4.0 in)

6 30 mm (1.18 in) 0 mm (0.00 in) 100 mm (4.0 in) 100 mm (4.0 in)

7 45 mm (1.77 in) 30 mm (1.18 in) 60 mm (2.37 in) 100 mm (4.0 in)

8 45 mm (1.77 in) 30 mm (1.18 in) 60 mm (2.37 in) 100 mm (4.0 in)

9 45 mm (1.77 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)

Frame Weight

DØ

Mounting Overall Mounting Overall Overall Diameter

5375 mm

(14.76 in)

391 mm

(15.39 in)

106 mm

(4.17 in)

143 mm

(5.63 in)

200 mm

(7.87 in) 6.5 mm (0.26 in) 7.4 kg

(16.3 Ib)

6378 mm

(14.88 in)

391 mm

(15.39 in)

196 mm

(7.72 in)

210 mm

(8.27 in)

227 mm

(8.94 in) 7.0 mm (0.28 in) 14 kg

(30.9 Ib)

7538 mm

(21.18 in)

557 mm

(21.93 in)

220 mm

(8.66 in)

270 mm

(10.63 in)

280 mm

(11.02 in) 9.0 mm (0.35 in) 28 kg

(61.70 Ib)

8784 mm

(30.87 in)

804 mm

(31.65 in)

259 mm

(10.20 in)

310 mm

(12.21 in)

290 mm

(11.42 in) 9.0 mm (0.35 in) 52 kg

(114.6 Ib)

9E 1051 mm

(41.38 in)

1069 mm

(42.09 in)

259 mm

(10.20 in)

310 mm

(12.21 in)

290 mm

(11.42 in) 9.0 mm (0.35 in) 46 kg

(101.4 Ib)

9A 1090 mm

(42.91 in)

1108 mm

(43.62 in)

259 mm

(10.20 in)

310 mm

(12.21 in)

290 mm

(11.42 in) 9.0 mm (0.35 in) 66.5 kg

(146.6 Ib)

Commander C200/C300 Step By Step Guide 5

Issue Number: 2

English

Français Deutsch Italiano Español

STEP 4: Select supply / motor cables and fuses

The supply/motor cables and fuses or MCB’s used should follow the ratings provided in the table below:

* These fuses are fast acting.

** These fuses are class gR.

*** These fuses are class HSJ.

The voltage rating of fuses must be greater than or equal to the highest supply voltage of the system.

Fuses: The AC supply to the drive must be installed with suitable protection against overload. Failure

to observe this requirement will cause risk of fire.

Model

Maximum

continuous

input

current

Fuses Cables

IEC Class

gG or gR

Class CC,

J, or T*

IEC60364-5-52

mm²

UL 508C

AWG

A A A Input Output Input Output

05200250 31 40 40 10 8

06200330 48.8 63 60 16 4

06200440 56.6 63 70 25 3

05400270 29 40 35 6 8

05400300 29 40 35 6 8

06400350 36 63** 40 10 6

06400420 46 63** 50 16 4

06400470 60 63** 70 25 3

07200610 67 80 80 35 2

07200750 84 100 100 35 1

07200830 105 125 125 70 1/0

08201160 137 200** 200*** 95 3/0

08201320 166 200** 225*** 2 x 70 2 x 1

09201760 205 250** 250*** 2 x 70 (B1) 2 x 95 (B2) 2 x 2/0

09202190 260 315** 300*** 2 x 95 (B1) 2 x 120 (B2) 2 x 4/0

07400660 74 100 80 35 1

07400770 88 100 100 50 2

07401000 105 125 125 70 1/0

08401340 155 250** 225*** 2 x 50 2 x 1

08401570 177 250** 225*** 2 x 70 2 x 1/0

09402000 232 315** 300*** 2 x 70 (B1) 2 x 95 (B2) 2 x 3/0 2 x 2/0

09402240 267 315** 350*** 2 x 95 (B1) 2 x 120 (B2) 2 x 4/0

The product is UL listed for use on a circuit up to 100 kA maximum supply symmetrical fault current,

when protected by fuses.

IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and ambient

temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with insulation rated at 75 °C

(167 °F).

WARNING

NOTE

6Commander C200/C300 Step By Step Guide

Issue Number: 2

Table 4-1 Protective ground cable ratings

STEP 5: Remove the terminal cover and finger guard breakouts

1. Using a flat bladed screwdriver, turn the terminal cover locking clip anti-clockwise by approximately 30°.

2. Slide the terminal cover down.

3. Remove terminal cover in direction shown.

Input phase conductor size Minimum ground conductor size

≤10 mm² Either 10 mm² or two conductors of the same cross-sectional area as the input

phase conductor

> 10 mm² and ≤16 mm² The same cross-sectional area as the input phase conductor

> 16 mm² and ≤35 mm² 16 mm²

> 35 mm² Half of the cross-sectional area of the input phase conductor

Commander C200/C300 Step By Step Guide 7

Issue Number: 2

English

Français Deutsch Italiano Español

Removing the finger-guard break-outs

STEP 6: Wire the drive up

When wiring the drive the power, ground and control connections, they should be tightened to the recommended

torque settings shown in the table below:

Table 6-1 Recommended torque settings

Model size Terminal description Torque settings

All Control terminals 0.2 N m (0.15 lb ft)

Relay terminals 0.5 N m (0.37 lb ft)

5Power terminals 1.5 N m (1.1 lb ft)

Ground terminals 2.0 N m (1.4 lb ft)

6 Power and ground terminals 6.0 N m (4.4 lb ft)

7 Power and ground terminals 12 N m (8.85 lb ft)

8 and 9 Power and ground terminals 15 N m (11.1 lb ft)

A12

A: Size 5 to 9

B: Size 5 only

C: Size 6 only

D: Size 7 to 9

Place finger-guard on a flat solid surface and hit relevant

break-outs with hammer as shown (1). For sizes 7 to 9 pliers

can be used to remove the break-outs, grasp the relevant

break-out with the pliers and twist it as shown (3).

Continue until all required break-outs are removed (2).

Remove any flash / sharp edges once the break-outs

are removed.

Finger guard grommets are supplied in the kitbox for size 5

and 6.

8Commander C200/C300 Step By Step Guide

Issue Number: 2

Power and Ground connections

Connect the supply and motor connections using the cables and fuses quoted in the table shown in Step 4.

Figure 6-1 Size 5 power and ground connections

The upper terminal block (1) is used for AC supply connection.

The lower terminal block (2) is used for Motor connection.

On size 5, the supply and motor ground connections are made using the M5 studs located near the

plug-in power connector. Refer to Figure 6-1.

Optional heatsink

mounted brake

resistor (M600

and above)

+DC

-DC

DC / Brake connections

Optional external

braking resistor

Thermal

overload

protection

device

DC -

DC +

L1 L2

L2L1 L3 U V W

Optional EMC

filter

Optional

line reactor

Fuses

Mains

Supply

Motor

Optional ground

connection

Supply

Ground

AC Connections Motor Connections

Commander C200/C300 Step By Step Guide 9

Issue Number: 2

English

Français Deutsch Italiano Español

Figure 6-2 Size 6 power and ground connections

On a size 6, the supply and motor ground connections are made using the M6 studs located above

the supply and motor terminals. Refer to Figure 6-2.

L1 L2

L2L1 L3 U V W

OptionalEMC

filter

Optional

line reactor

Fuses

Mains

Supply

Motor

Optionalground

connection

Supply

Ground

AC Connections

Optional

braking

resistor

Thermal

overload

protection

device

DC -DC +

DC Connections

(DC and braking)

Motor Connections

Ground connection

studs

10 Commander C200/C300 Step By Step Guide

Issue Number: 2

Figure 6-3 Size 7 and 8 power and ground connections (size 7 shown)

On size 7 and 8, the supply and motor ground connections are made using the M8 studs located by

the supply and motor connection terminals. Refer to Figure 6-3.

UVW

Motor

Optionalground

connection

+DC BR

Optional

braking

resistor

Thermal

overload

protection

device

Output connections

Input connections

Mains

Supply

L1 L2

Optional

line reactor

Optional

EMC filter

Fuses

L1 L2 L3

+DC -DCPE

Supply

ground

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