NEXGEN IMPULSE 100L User manual
OPERATION MANUAL & PARTS LIST
HYDRAULIC BREAKER
IMPULSE 100L/S
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СONTENTS
01 GENERAL INFORMATION ON THE PRODUCT
02 SAFETY INSTRUCTIONS
03 TECHNICAL SPECIFICATIONS
04 DESIGN AND COMPONENTS OF BREAKER
05 CONNECTION AND DISMOUNTING
06 MAINTENANCE
07 OPERATION
08 TROUBLESHOOTING
09 SERVICE TOOLS
10 WORKING TOOL SELECTION
11 WARRANTY
12 REGISTRATION PAGE 36
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01 GENERAL INFORMATION ON THE PRODUCT
Hydraulically operated breakers can be used as attachments to different models of hydraulic
excavators of both domestic & foreign origin, as well as with other hydraulic machines (such as
loaders, manipulators etc.) with relevant weights & load capacities, subject to compliance with
the requirements of hydraulic circuit of excavator and breaker.
Hydraulic breakers can be used in construction, road work, quarrying, tunneling and other
projects to break solid materials and other structures.
Hydraulic breakers can also be used for soil compaction in confined areas and for hammering in
pillars, piles and other similar objects, if the special working tool is installed.
Hydraulic breakers can be operated in any position, ranging from horizontal to vertical, and in
ambient temperatures of -40°C to +40°C.
Before operating the breaker, the instruction and safety manual should be read and understood.
Adhering to all the requirements of the instructions in this manual, the manufacturer guarantees
high-productivity, reliability and safe operation.
WARNING!
Breaker’s operator must read and understand this manual before installation,
operation or maintenance of the hydraulic breaker.
This manual must be kept on hand; operator as well as anyone else working
within proximity should read this manual on an intermittent basis. When the
breaker is either sold or given to third parties this manual must be given with it.
Improper operation can result in serious injury. If this manual is lost or damaged,
please contact your dealer.
Digital manual can be obtained on www.nexgenattachments.ca website,
product documentation page.
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02 SAFETY INSTRUCTIONS
Before operation
Most accidents involving machine operation and maintenance are caused by failure to observe
basic safety rules of connection, operation or neglecting visual inspection of the hydraulic
breaker.
Before operation or service of the breaker, make sure that you read and understand the safety
precautions in this manual as well as safety stickers and plates on the breaker itself.
Warning messages are classified below, so that the operator can read and learn them either in
this manual or on the breaker itself.
DANGER!
Points at hazards. This shows the most dangerous situation.
CAUTION!
Points at a potentially hazardous situation.
WARNING!
Points at a potentially hazardous situation, which may cause a minor injury.
NOTIFICATION!
Indicates a situation that is directly or indirectly related to personal safety or
property protection
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CAUTION!
This hydraulic breaker is not to be used for any other activity other than the
work mentioned in the product designation section.
CAUTION!
Observe all safety precautions.
Observing safety precautions
•Adhere to all the rules, precautions and safety procedures while operating or servicing the breaker
•Perform work in accordance with local requirements
Required PPE
•Wear properly fitted clothing, as loose clothing can get caught in the machinery
•Wear a safety helmet, safety boots etc. When required wear a dust-proof mask, protective
glasses and industrial gloves
•Use ear-protection
Safety precautions after operation is completed
•Before the operator leaves the equipment, make sure the breaker is moved down to the
ground level and the equipment’s engine is turned off
•Clean your attachment and equipment regularly, keep your work area organized
Be careful with the hydraulic oil pressure
•Before disconnection or connection of hydraulic hoses, stop the equipment engine, release oil
pressure in the hoses (turn breaker control lever into the start position 2–3 times and hold it for
2–3 seconds each time) and wait for 2 minutes to release pressure.
Be aware of projectile rock chips
•To avoid accidents, the operator is strictly prohibited from getting out of the excavator cab and
must keep the cab windows and doors closed during operation. Make sure there is nobody in
proximity of the projectile rock chips
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03 TECHNICAL SPECIFICATIONS
Specications Impulse 100S
Breaker’s weight, with mounting plate and working tool, kg / lb 275kg / 606lb
Excavator’s weight, t / lb 1–6,5t / 2204-14330lb
Impact energy, J / ft-lbs 630j / 464 ft-lbs
Impact rate, bpm 800–1600
Operating pressure, bar / psi 90–130 bar / 1305-1885 psi
Max pressure, bar / psi 160–180 bar / 2320-2610 psi
Oil ow, l/min 30–50
The purity class of the hydr. oil by Russian ISO 4406:1999 no less than -/19/16
Working tool’s diameter, mm / in 68mm / 2.67in
Working tool’s useful length, mm / in 345mm / 13.58in
DN hoses, mm (tting) 13 (1/2’’BSP)
Nitrogen chamber charging pressure, bar / psi 16–17 bar / 232-246 psi
Breaker’s length without tool and mounitng plate, mm / in 970mm / 38.18in
Breaker’s length without tool and with mounitng plate, mm / in 1195mm* / 47 in
Breaker’s length with tool and with mounitng plate, mm / in 1540mm* / 60.62in
* Depending on conguration.
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04 DESIGN AND COMPONENTS OF BREAKER
4.1. Components of Impulse 100S breaker
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№ Part number Part description Qty, pcs
1 ТК 296.07.200 Breaker housing 1
2 ТК 296.07.100 Main body 1
3 ТК 296.07.005 Pressure plate 1
4 Mounting plate for excavator 1
4-1 Mounting plate for loader 1
5 Working tool 1
6 ТК 296.07.004 Bottom buer 1
7 ТК 297.22.003 Upper buer 1
8 ТК 297.22.002 Upper buer ring 1
9 Seal S01-P 99--66-/18 1
10 Screw М16х55 10.9 12
11 Locking washer 16Т DIN 127 12
12 Nut М16 10.0 DIN 985 12
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4.2. Main body components of 100S breaker
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