New York Air Brake IP-235 User manual

....................

Rail Vehicle Systems

IP-235

Rev. 03 (1/7/15) -en

782342assy1

Instruction Manual

Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

Revision: 03 1/7/15-en

This document was originally written in English.

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Contact address

New York Air Brake Ltd.

748 Starbuck Avenue

Watertown, NY 13601

USA

Phone: +1 315 786 5200

Fax: +1 315 786 5676

www.nyab.com

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Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

Revision History

Rev. Date Name Para Description of Change

01 4/22/10 T. Lumbis ALL Original Release

02 1/21/13 J. Marra ALL Reformat and restructure

03 1/7/15 K. Deon 5.1.3 Added procedure to manually set time

and date

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Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

Table of contents

1 General Information 7

1.1 Introduction 7

1.2 Technical changes 7

1.3 Target Group for this Document 7

1.4 Referenced Documents 7

1.5 Danger, Warning, Caution, and Note Messages 8

2 Product Identification 9

2.1 LCDM (782340 and 782342) 9

3 Safety 12

3.1 General Safety Awareness 12

4 Product Description 14

4.1 General 14

4.2 Features 14

4.3 Electronic Components 15

4.4 Technical Data 17

5Operation 21

5.1 User Interface 21

6 Installation Requirements 26

6.1 General 26

6.2 Regulations 27

6.3 Interface 28

6.4 Commissioning and System Parameters 33

7 Maintenance 34

7.1 General 34

7.2 Line Replaceable Unit 34

7.3 Preventive Maintenance 34

7.4 Corrective Maintenance 34

Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

Revision: 03 1/7/15-en

This document was originally written in English.

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8 Diagnostics and Service Functions 36

8.1 Connections of a MF2-Compatible USB Keyboard and USB Mouse 36

8.2 Using the Ethernet Interface for the Service 36

9 Material Handling 37

9.1 Storage 37

9.2 Shipping 37

9.3 Special Handling/Hazards 37

9.4 Returned Material Authorization 38

10 Supporting Information 39

10.1 Abbreviations 39

Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

Revision: 03 1/7/15-en

This document was originally written in English.

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Table of Figures

Figure 2-1 Front View of LCDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 2-2 Rear View of LCDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 2-3 Side View of LCDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 2-4 Rear View of LCDM with Externally Mounted Audible Alarm . . . . . . . . . . . 10

Figure 2-5 Side View of LCDM with Externally Mounted Audible Alarm . . . . . . . . . . . . 11

Figure 4-1 Locomotive Cab Display Module (LCDM) . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 4-2 Temperature Ranges According to EN 50155 . . . . . . . . . . . . . . . . . . . . . . 18

Figure 5-1 LEDs and Sensors of the LCDM (both variants) . . . . . . . . . . . . . . . . . . . . . 21

Figure 5-2 Operation of LCDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 5-3 Display Info Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 5-4 Display Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 5-5 Time and Date Adjustment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 6-1 Connectors (rear view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 7-1 "Battery Replacement" Label on the Back of the Device (example). . . . . . 35

Table of Tables

Table 4-1 Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 4-2 Overview of Acoustic Signaling Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 5-1 LEDs and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table 5-2 Possible Keyboard Assignment (782340/782342) . . . . . . . . . . . . . . . . . . . . . . 22

Table 6-1 Plug-Pin Assignment X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Table 6-2 Plug-Pin Assignment X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Table 6-3 Plug-Pin Assignment X3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table 6-4 Plug-Pin Assignment X10a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 6-5 Plug-Pin Assignment X10b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 6-6 Plug-Pin Assignment X18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table 6-7 Plug-Pin Assignment X20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

1.1 Introduction

This document contains particulars specific to LCDM models P/N 782340 (74 VDC) and P/N

782342 (110 VDC). The purpose of this manual is to assure that the product is used appro-

priately and safely.

1.2 Technical changes

NYAB reserves the right to change the equipment or this document at any time without giving

special notice.

1.3 Target group for this document

This document is intended for use by NYAB trained service technicians who

have the skill, experience, safety awareness and professional ability:

to remove and install the equipment,

to inspect, maintain and debug the equipment,

have read and understood this document from start to finish, and

are familiar with the safety codes and accident prevention regulations for these activities.

1.4 Referenced Documents

DIN EN ISO 4764 Surfaces of Components Used in Mechanical Engineering and Light Engineering

DIN 5510 Part 2 Preventative Fire Protection in Railway Vehicles

EN 50155 Railways Applications Electronic Equipment Used on Rolling Stock

IEEE RS232 Data Interface

IEEE RS422 Electrical Characteristics of Balanced Voltage Digital Interface Circuits

IEEE RS485 Electrical Characteristics of Generators and Receivers for Use in Balanced Digital

Multipoint Systems

IEEE 802.3.10 Management Information Base (MIB) Definitions for Ethernet

ISO 13406-2 Ergonomic Requirements for the Image Quality of Flat Panel Displays

1 General information

Please read this document carefully from start to finish to ensure

safety of operation. Failure to follow the safety alerts will result in

death or serious injury.

This document will be useful to other target groups as well, e.g.

project engineers. However, it does not claim to provide complete

information for such target groups.

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Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

1.5 Danger, Warning, Caution, and Note Messages

Warning messages are subdivided into the following hazard levels in this document:

Safety notes have a specific structure which is explained here for DANGER:

Notes do not contain any messages relevant to safety and are included only for the sake of complete-

ness.

Warning messages in other parts of this Description draw your attention to the individual risks concern-

ing your use of the product. Warning messages and notes generally precede the descriptions of the

relevant applications.

DANGER

Please read this document carefully from start to finish to ensure

safety of operation and to avoid personal injuries and damage to

equipment.

WARNING

Failure to comply with these instructions may lead to irreversible

physical injuries which may have fatal consequences.

CAUTION

Failure to comply with these instructions may lead to personal

injuries and/or to damage to the unit or the environment.

DANGER

Source of the danger

Consequences of the danger

Remedial measures

NOTE

Notes contain useful hints and additional information about the unit.

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Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

2.1 LCDM 782340 and 782342

Figure 2-1 Front View of LCDM

Figure 2-2 Rear View of LCDM (showing nameplate and labels)

2 Product Identification

Nameplate

Battery

Expiration

Decal

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Locomotive Cab Display Module (LCDM)

Maintenance Manual Doc. No. IP-235

Figure 2-3 Side View of LCDM

Figure 2-4 Rear View of LCDM with Externally Mounted Audible Alarm

(showing nameplate and labels)

Nameplate

Battery

Expiration

Decal

Table of contents

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