New Leader L5034 G4 User manual

Model L5034 G4

Operator’s/Parts Manual

UNIT SERIAL NUMBER ___________________________

MANUAL NUMBER: 305438-I

EFFECTIVE 06/2020

1330 76TH AVE SW

CEDAR RAPIDS, IA 52404-7052

PHONE (800) 363-1771 | FAX (319) 286-3350

www.newleader.com

Now doing business as New Leader Manufacturing

- 2 -

www.NewLeader.com

(800) 363-1771

305438-I

L5034G4

Header

Table of Contents

Interactive Features ��5

Warranty ��6

Preface��7

Safety ��8

Important Safety Information ��8

Safety Alert Symbols ��8

General Safety Rules ��9

Safety Decals��19

Safety Decal Maintenance��19

Safety Decal Installation ��19

General Description ��25

Dimensions & Capacities ��26

Initial Start-up��27

Field Testing��28

General Operating Procedures ��29

Lubrication & Maintenance��30

Preventative Maintenance Pays!��30

Hydraulic System��30

Hydraulic Hose ��31

Conveyor Chain��31

Conveyor Gearcase��33

Bin Sensor ��33

Lubrication of Bearings��33

Fasteners��33

Clean-Up ��33

Lubricant & Oil Specications ��34

Hydraulic System��34

Gearcase Lubricant ��34

Grease Gun Lubricant��34

Conveyor Chain Oiler ��34

Lubrication Chart ��35

Conveyor Selection ��36

Troubleshooting��37

Hydraulic Schematic��37

Standard Torques��40

Controller Operations ��41

Introduction ��41

How the ISOBUS Works��41

Terminologies ��41

Cab to Enclosure Diagram ��42

Modules to Function Diagram ��43

Requirements��44

Navigation��45

Navigation Control Buttons��46

Machine Conguration ��47

Initial Conguration/Factory Setup ��47

Enable Installed Bins��48

Bin Settings��48

GPS Offsets��50

System Setup Summary ��50

Conguring Auxiliary Switches��50

Settings ��51

Enable/Disable Bins ��51

- 3 -

L5034G4

www.NewLeader.com

(800) 363-1771

305438-I

HeaderTable of Contents

Valve Calibration Adjustment�� 51

Alarm Settings �� 53

Recongure System �� 54

Switch Assignment �� 55

Component Calibration�� 56

Spinner Disc Calibration �� 56

Conveyor Calibration �� 57

Operations/Features�� 60

Hydraulics�� 64

Bin Flush�� 65

Body Module �� 67

Bin Cover Control�� 67

Chain Oiler�� 68

General Alarms�� 70

General Product Control Alarms�� 71

Spinner Alarms �� 72

Hydraulic Alarms �� 73

Chain Oiler Alarms �� 73

Default Settings�� 74

Calibration �� 75

Alarms �� 75

Spread Pattern �� 77

Catch Test �� 77

Spread Pattern �� 78

Spread Pattern Test Kit �� 78

Spinners �� 79

Spreader Preparation�� 79

Test Procedure�� 81

Troubleshooting �� 84

Verifying Driving Centers�� 86

- 4 -

www.NewLeader.com

(800) 363-1771

305438-I

L5034G4

Header

Instructions for Ordering parts �� 87

Body�� 88

Mounting�� 88

Sight Window ��89

Feedgate�� 90

Fenders ��92

Mud Flaps ��93

Pump Hydraulics�� 94

Relief Valve Groups ��96

Pressure Gauge Kit�� 97

Main Bin ��98

PWM Spinner Valve�� 102

PWM Spinner Speed Controller��103

Hydraulic Reservoir �� 104

Hydraulic Reservoir w/ Cooler�� 106

Conveyor ��108

#1 Bar Chain Conveyor �� 108

#2 & #3 Bar Chain Conveyors�� 109

Chain Shields ��110

Conveyor Drive��111

Conveyor Idler ��112

Encoder�� 113

Gearcase Assembly�� 114

Gearcase Service Parts�� 115

Conveyor Chain Oiler ��116

Rear Wipers ��118

Wiper Front�� 120

Enclosure Assembly��121

Controller - Main Bin ��123

Spinners�� 126

Spinner Guards & Deectors�� 126

Spinner Assembly�� 127

Spinner Speed Sensor �� 130

Decals ��131

Antislab��133

- 5 -

L5034G4

www.NewLeader.com

(800) 363-1771

305438-I

Header

Interactive Features

NOTE:

This manual incorporates several interactive features to provide supplemental information

and ease of navigation. The information below is to aid in the identication and use of these

features�

Hyperlinks

Hyperlinks provide direct access to a specic destination when clicked. The entire Table of Contents

of this manual is hyperlinked to provide quick access to all sections of this manual when viewing the

electronic version�

Hyperlinks within the content are denoted by blue, bold underlined text� Electronic format viewers can

click these links for direct access to New Leader online features� Internet access is required�

Insert Current New Leader Warranty

Warranty

- 7 -

L5034G4

www.NewLeader.com

(800) 363-1771

305438-I

Preface

PLEASE ! ALWAYS THINK SAFETY FIRST !!

The purpose of this manual is to familiarize the person (or persons) using this unit with the information

necessary to properly install, operate, and maintain this system� The safety instructions indicated by the

safety alert symbol in the following pages supersede the general safety rules� These instructions cannot

replace the following: the fundamental knowledge that must be possessed by the installer or operator,

the knowledge of a qualied person, or the clear thinking necessary to install and operate this equipment.

Since the life of any machine depends largely upon the care it is given, we require that this manual be read

thoroughly and referred to frequently� If for any reason you do not understand the instructions, please call

your authorized dealer or our Product Sales and Support Department at 1-888-363-8006�

It has been our experience that by following these installation instructions, and by observing the operation

of the spreader, you will have sufcient understanding of the machine enabling you to troubleshoot and

correct all normal problems that you may encounter� Again, we urge you to call your authorized dealer

or our Product Sales and Support Department if you nd the unit is not operating properly, or if you are

having trouble with repairs, installation, or removal of this unit�

We urge you to protect your investment by using genuine NLM parts and our authorized dealers for all

work other than routine care and adjustments�

New Leader Manufacturing reserves the right to make alterations or modications to this equipment at

any time. The manufacturer shall not be obligated to make such changes to machines already in the eld.

This Safety Section should be read thoroughly and referred to frequently�

ACCIDENTS HURT !!!

ACCIDENTS COST !!!

ACCIDENTS CAN BE AVOIDED !!!

- 8 -

www.NewLeader.com

(800) 363-1771

305438-I

L5034G4

Safety

Important Safety Information

Figure 1�1 - The need for safety cannot be stressed strongly enough

in this manual� At New Leader Manufacturing, we urge you to make

safety your top priority when operating any equipment. We rmly

advise that anyone allowed to operate this machine carefully read,

learn and understand all messages and information in this manual

and on machine’s safety decals before operating machine, as well as

familiarize themselves with the location and function of all machine

controls�

The following guidelines are intended to cover general usage and to

assist you in avoiding accidents� There will be times when you will

run into situations that are not covered in this section� At those times

the best standard to use is common sense� If, at any time, you have

a question concerning these guidelines, please call your authorized

dealer or our Product Sales & Support Department at (800) 363-1771�

Figure 1�1

Safety Alert Symbols

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS

USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL

SAFETY AND THAT OF OTHERS� FAILURE TO FOLLOW THESE INSTRUCTIONS CAN

RESULT IN INJURY OR DEATH�

In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,”

and “NOTICE” are used to indicate the following:

Indicates an imminently hazardous situation that, if not avoided, WILL

result in death or serious injury� This signal word is to be limited to the

most extreme situations and typically for machine components that, for

functional purposes, cannot be guarded�

DANGER

Indicates a potentially hazardous situation that, if not avoided, COULD

result in death or serious injury, and includes hazards that are exposed

when guards are removed� It may also be used to alert against unsafe

practices�

WARNING

Indicates a potentially hazardous situation that, if not avoided, MAY result

in minor or moderate injury� It may also be used to alert against unsafe

practices�

CAUTION

NOTICE!

Is used for informational purposes in areas which may involve damage or

deterioration to equipment but generally would not involve the potential

for personal injury�

NOTE: Provides additional information to simplify a procedure or clarify a process�

- 9 -

L5034G4

www.NewLeader.com

(800) 363-1771

305438-I

Operations

PREPARE FOR EMERGENCIES

Figure 1.2 - Be prepared if a re starts. Keep a fully charged re

extinguisher and rst aid kit in accessible place on the vehicle at all

times�

Fire extinguisher must be Type ABC or Type BC.

Keep emergency numbers for doctors, ambulance service, hospital

and re department available at all times.

Figure 1�2

General Safety Rules

INSPECT HARDWARE BEFORE USE

Figure 1�3 - Inspect all bolts, screws, fasteners, keys, chain drives,

body mounts and other attachments periodically� Immediately

replace any missing or damaged parts immediately with proper

specication parts.

Inspect spinner ns, spinner frame mounting and spinner n hardware

daily� Look for missing or loose fasteners, wear and cracks� Replace

immediately if needed� Use only new SAE grade 5 or grade 8 screws

and self-locking nuts�

Tighten all bolts, nuts and screws to specied torques. Refer to

“Standard Torques” in Maintenance section of this manual�

Figure 1�3

HANDLE FLAMMABLE MATERIALS SAFELY

Figure 1�4 - Handle fuel and hydraulic oil with care� They are highly

ammable.

Always stop the engine before refueling machine or lling hydraulic

reservoir�

Never smoke while adding fuel or oil to machine. Add uids in a safe

place away from open ame and sparks.

Do not allow overow. Clean up spilled fuel and oil immediately. Figure 1�4

Always have a multipurpose dry chemical re extinguisher lled and available during machine

operation and when adding fuel� Know how to use it�

- 10 -

www.NewLeader.com

(800) 363-1771

305438-I

L5034G4

HANDLE HAZARDOUS MATERIALS SAFELY

Figure 1�5 - Materials to spread can be dangerous�

Improper selection, application, use or handling may be a hazard to

persons, animals, plants, crops or other property�

A Safety Data Sheet (SDS) provides specic details on chemical

products: physical and health hazards, safety procedures and

emergency response techniques�

Check the SDS before starting any job using a hazardous material�

Follow all instructions and precautions given by the material

manufacturer�

Figure 1�5

WORK IN WELL-VENTILATED AREAS

WARNING

Never run machine engine inside a building unless

adequate ventilation is provided to safely and

properly remove exhaust fumes.

Figure 1�6 - Always work in a properly ventilated area�

Engine exhaust fumes can cause sickness or death. If it is necessary

to run an engine in an enclosed area, use proper equipment to safely

remove exhaust fumes from the working area.

Open building doors and get fresh air into the working area whenever

possible�

Figure 1�6

PROTECT AGAINST NOISE

Figure 1.7 - Long periods of exposure to high decibels or loud noise

can cause hearing impairment or loss�

Wear proper hearing protection during periods of exposure to high

decibels or loud noise�

Wear a proper hearing protective device such as earmuffs or earplugs

to protect against high decibels and / or uncomfortable loud noises.

Figure 1�7

Operations

General Safety Rules

Other manuals for L5034 G4

Table of contents

Other New Leader Spreader manuals

New Leader

New Leader NL5000G5 AGCO User manual

New Leader

New Leader NL4500G4 User manual

New Leader

New Leader Hi-Way SUPER P User manual

New Leader

New Leader AGCO NL5258G5 User manual

New Leader

New Leader L5034G4 AGCO User manual

New Leader

New Leader L3020G4 Configuration guide

New Leader

New Leader Hi-Way SA-6C User manual

New Leader

New Leader AGCO NL4258G4 User manual

New Leader

New Leader L4000G4 User manual

New Leader

New Leader L5034G4 AGCO User manual

New Leader

New Leader L5034G4 AGCO User manual

Popular Spreader manuals by other brands

PEQUEA

PEQUEA GT-100 Operator's manual

Herculano

Herculano H2RS9 instruction manual

Epoke

Epoke SKE8 instruction manual

GEA

GEA EL44 Instruction manual and installation instructions

Boss Snowplow

Boss Snowplow TGS 800 owner's manual

Fisher

Fisher EMERSON 168 Series installation guide

Fisher

Fisher POLY-CASTER 78601 owner's manual

TurfEx

TurfEx RS7200 Owner's/operator's manual

Ferris

Ferris Pathfinder Series Operator's manual

Fayat Group

Fayat Group DYNAPAC S100 operation & maintenance

Art's-Way Manufacturing

Art's-Way Manufacturing X700 Operator's manual & parts list

EASTMAN

EASTMAN CR 500 instruction manual

Nogueira

Nogueira RoyalFlow-600 instruction manual

Buyers

Buyers TGS05B installation instructions

Magnum

Magnum V-BOX PV Series Installation and operating instruction manual

Meyer's

Meyer's VB280 INSTRUCTION AND PARTS BOOK

SnowEx

SnowEx VX-4210 owner's manual

Kramer

Kramer VM-400HDCP user manual