Napoleon HD81 User manual

W415-0808 / A / 11.09.10

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

1.22

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁreplaces.com • [email protected]

SAFETY INFORMATION

!WARNING

If the information in these instructions are

not followed exactly, a ﬁre or explosion

may result causing property damage,

personal injury or loss of life.

- Do not store or use gasoline or other ﬂammable

vapors and liquids in the vicinity of this or any

other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbour’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the

ﬁre department.

- Installation and service must be performed by a

qualiﬁed installer, service agency or the supplier.

CERTIFIED FOR CANADAAND UNITED STATES USINGANSI/CSA METHODS.

$10.00

CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

HD81

RIVER ROCK / STONE

BURNER ASSEMBLY

B81NS

NATURAL GAS

B81PS

PROPANE

W415-0808 / A / 11.09.10

A. Attach the burner assembly to the ﬁrebox

base with the screws supplied, making sure

the pilot assembly is closest to the valve

access opening.

1.0 GENERAL INFORMATION

2.0 INSTALLATION

NOTE: Changes, other than editorial, are denoted by a line in the margin.

TABLE OF CONTENTS

A. Once either door is removed (if

required, see HD81 Installation

Instructions), remove the valve

access panel and the 4 retaining

brackets located at the top of the

ﬁrebox.

RETAINING

BRACKETS

ACCESS

PANEL

VALVE

ACCESS

OPENING

BURNER

ASSEMBLY

PILOT

ASSEMBLY

This rock burner assembly is approved for use in the HD81 gas appliance only. It is not approved for use as a

stand alone appliance or in conjunction with any other appliance.

2.1 ACCESS PANEL

2.2 BURNER ASSEMBLY

1.0 GENERAL INFORMATION 2

2.0 INSTALLATION 2

2.1 ACCESS PANEL 2

2.2 BURNER ASSEMBLY 2

2.3 BULKHEADS 3

2.4 NIGHT LIGHT™ INSTALLATION 3

2.5 PORCELAIN BASE INSTALLATION 4

2.6 BURNER COVER INSTALLATION 4

2.7 ROCK INSTALLATION 5

3.0 ADJUSTMENT 6

3.1 FLAME CHARACTERISTICS 6

3.2 VENTURI ADJUSTMENT 6

4.0 REPLACEMENTS 7

W415-0808 / A / 11.09.10

2.3 BULKHEADS

NOTE: Bulkhead covers need to be removed.

A. Connect the gas ﬂex lines

and the pilot line to the gas

bulkheads located under the

valve access opening. Be sure

to match up the gas manifold

marked with an orange dot

with the center bulkhead, also

marked with an orange dot.

Care must be taken to ensure

the pilot line isn’t damaged and

ensuring gas tight connections

are made.

NOTE: The middle tube is the

primary burner and can not

be turned off. The outside

burner can be turned on and

off with the remote. If this

isn’t the case then switch the ﬂex lines.

B. Connect the pilot electrode leads to the

bulkhead. The leads can only ﬁt one way.

You need to match the 1/4” ﬂag with the 1/4”

bulkhead spade and the 3/16” ﬂag with the

3/16” spade.

C. Ensure the 2 venturi tubes are over

the oriﬁces before lighting. NOTE: It is

recommended at this stage to do an

operational check before ﬁnishing

installation.

D. Check for gas leaks by brushing on a soap

and water solution. Do not use open ﬂame.

E. After leak test has been performed re-install

access panel with gasket. (If removed)

VENTURI

TUBE

ORIFICE

GAS

BULKHEADS

PILOT

BULKHEADS

ORANGE

DOTS

PRIMARY

BURNER

PILOT

ELECTRODE

PILOT

ELECTRODE

LEADS

2.4 NIGHT LIGHT™ INSTALLATION

GASKET

LENS

FRAME

COLOURED SIDE UP

Your HD81 comes

equipped with 2 “Night

Lights™”.

The lights have been pre-

wired and are controlled

from the remote control.

Included with the burner

assembly are the frames,

lenses and gaskets that

need to be installed as

illustrated.

THE FIREBOX MUST

BE SEALED.

Over tightening the screws could break the lens.

“Light Leakage” from the holes in the housing lamp may

be observed. The holes in the lamp housing are neces-

sary for ventilation and must not be covered.

NIGHT

LIGHT

W415-0808 / A / 11.09.10

INSTALL IN THE FOLLOWING ORDER:

A. Side porcelain panels or brick panels must

be installed prior to porcelain base cover

plates. For side porcelain panel installation

see “PRP81 PORCELAIN REFLECTIVE

RADIANT PANEL” leaﬂet and for brick panel

installation see “GD844KT DECORATIVE

BRICK PANEL - SANDSTONE” leaﬂet.

B. Slide the porcelain cover plates through the

front opening being careful not to scratch

the porcelain panels. The cover plates must

slide under the burner cover as shown.

Secure to the burner base with the screws

provided and repeat on other side. Porcelain

wire shields sit on the cover plates as

illustrated.

A. Lower the burner cover down onto the

burner tray and porcelain base, making

sure the pilot is properly seated through

the slot on the right side.

B. Attach burner cover with four screws as

illustrated.

C. Empty the sand into the burner tray.

Spread the sand evenly over the burner

tray.

2.5 PORCELAIN BASE INSTALLATION

PORCELAIN

COVER PLATE

PORCELAIN

WIRE SHIELD

2.6 BURNER COVER INSTALLATION

W415-0808 / A / 11.09.10

2.7 ROCK INSTALLATION

WARNING

REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE.

A. Position the two rock clusters in front of the

center burner tube, ensuring the clusters are

sitting ﬂat on the burner and making sure not

to cover burner ports.

B. Place the large cut out rocks along the edge

of the burner, making sure not to cover any

burner ports. (There are no set locations).

C. Position the four large rocks randomly along

the front, making sure not to cover burner

ports.

D. Place the medium rocks randomly between

the other rocks, making sure not to cover

the burner ports.

E. Position the remaining little rocks randomly,

making sure not to cover the burner ports. F. Repeat on other side.

W415-0808 / A / 11.09.10

It’s important to periodically perform a visual check of the pilot and burner ﬂames. Compare them to the illustra-

tions provided. If any ﬂames appear abnormal call a service person. 3/8” - 1/2”

PILOT

BURNER

FLAME MUST ENVELOP

UPPER 3/8” TO 1/2” OF

FLAME SENSOR

FLAME

SENSOR

ELECTRODE

54.1

Air Shutter Openings both Burners

LP 7/16”

NG 3/16”

3.0 ADJUSTMENT

3.1 FLAME CHARACTERISTICS

3.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according

to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more

yellow flame, but can lead to carboning. Opening the air shutter will cause a

more blue flame, but can cause flame lifting from the burner ports. The

flame may not appear yellow immediately; allow 15 to 30 minutes for the

final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED

INSTALLER!

AIR

SHUTTER

OPENING

VENTURI

BURNER

ORIFICE

49.1

W415-0808 / A / 11.09.10

4.0 REPLACEMENTS

COMPONENTS

REF NO. PART NO. DESCRIPTION

1 W280-0071 NIGHT LIGHT LENS FRAME

2 W290-0080 NIGHT LIGHT GASKET

3 W300-0086 CERAMIC BLUE NIGHT LIGHT LENS

4 W350-0460 ROCK BURNER HOUSING

5 W100-0113 DOUBLE TUBE BURNER

6* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX

7* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”)

8* W550-0007 FINE AGGREGATE

9 W010-1861 2-WAY NATURAL GAS PILOT ASSEMBLY

9 W010-1862 2-WAY PROPANE GAS PILOTASSEMBLY

10 W565-0109 GLASS BURNER SCREEN

11 W120-0064 ROCK BURNER WIRE SHIELD

12 W750-0200 FLAME SENSOR

13 W750-0201 ELECTRODE

14 W455-0070 NATURAL GAS PILOT INJECTOR

14 W455-0065 PROPANE GAS PILOT INJECTOR

15* W456-0034 #34 ORIFICE NATURAL

15* W456-0054 #54 INSIDE ORIFICE PROPANE

15* W456-0052 #52 OUTSIDE ORIFICE PROPANE

16 W200-0274 ROCK BURNER COVER

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally

all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE

REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER. 41.1

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

WARNING

12 13

W415-0808 / A / 11.09.10

44.1

5.0 NOTES

W415-0713 / A / 11.09.10

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

1.22

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁreplaces.com • [email protected]

SAFETY INFORMATION

!WARNING

If the information in these instructions are

not followed exactly, a ﬁre or explosion

may result causing property damage,

personal injury or loss of life.

- Do not store or use gasoline or other ﬂammable

vapors and liquids in the vicinity of this or any

other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbour’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the

ﬁre department.

- Installation and service must be performed by a

qualiﬁed installer, service agency or the supplier.

CERTIFIED FOR CANADAAND UNITED STATES USINGANSI/CSA METHODS.

$10.00

CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.33,ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

HD81

LOG BURNER

ASSEMBLY

B81NL

NATURAL GAS

B81PL

PROPANE

W415-0713 / A / 11.09.10

A. Once either door is removed (see

Installation Instructions), remove the

valve access panel and the 4 retaining

brackets located at the top of the ﬁrebox.

A. Attach the burner assembly to the ﬁrebox

base with the screws supplied, making sure

the pilot assembly is closest to the valve

access opening.

This burner and log assembly are approved for use in the HD81 gas appliance only. They are not approved for

use as a stand alone appliance or in conjunction with any other appliance.

1.0 GENERAL INFORMATION

2.0 INSTALLATION

2.1 ACCESS PANEL

2.2 BURNER ASSEMBLY

1.0 GENERAL INFORMATION 2

2.0 INSTALLATION 2

2.1 ACCESS PANEL 2

2.2 BURNER ASSEMBLY 2

2.3 BULKHEADS 3

2.4 NIGHT LIGHT™ INSTALLATION 4

2.5 HEARTH PANEL INSTALLATION 4

2.6 LOG PLACEMENT 5

2.7 CHARCOAL LUMPS 6

2.8 CHARCOAL EMBERS 6

2.9 VERMICULITE 7

2.10 GLOWING EMBERS 7

3.0 ADJUSTMENT 7

3.1 FLAME CHARACTERISTICS 7

3.2 VENTURI ADJUSTMENT 7

4.0 REPLACEMENTS 8

NOTE: Changes, other than editorial, are denoted by a line in the margin.

TABLE OF CONTENTS

Retaining

Brackets

Access

Panel

Burner

Assembly

Valve

Access

Opening

Pilot

Assembly

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