Napoleon DVLINEAR36 User manual

Hearth & Home Technologies • DVLINEAR36 Gas Conversion Instructions • 2569-920 Rev. B • 5/20

Natural Gas to Propane Conversion Instructions

WARNING:

This Conversion kit shall be installed by a qualied

service agency in accordance with the manufacturer’s

instructions and all applicable code and requirements

of the authority having jurisdiction. If the information

in these instructions is not followed exactly, a re,

explosion or production of carbon monoxide may

result causing property damage, personal injury or

loss of life. The qualied service agency is responsible

for the proper installation of this kit. The installation

is not proper and complete until the operation of the

converted appliance is checked as specied in the

manufacturer’s instructions supplied with the kit.

MODELS: DVLINEAR36

Conversion Instructions

This conversion shall be installed by a qualied service

agency.

Any damaged valve components should not be installed.

If a valve or regulator has been dropped or appears to

have been modied, the valve or regulator should not be

installed.

Conversion Component list:

• Burner Orice: 1.25 mm

• Pilot Orice

• Gas Valve Regulator

• Gas Conversion Plate

• P (Propane) Label

CAUTION: THE GAS SUPPLY SHALL BE SHUT OFF

PRIOR TO DISCONNECTING THE ELECTRICAL POWER

BEFORE PROCEEDING WITH THE CONVERSION.

Figure 1

Fire Risk

Explosion Risk

Gas Leak Risk

WARNING

• Rubber gasket must be seated properly on valve face.

• Do not install a valve or regulator that has been dropped.

Procedure for conversion:

1. Verify that the kit supplied corresponds with the unit

under conversion.

NOTICE: Wall switch MUST be in OFF mode before

power can be disconnected or valve regulator lead can

be connected or disconnected from valve.

2. Turn o󰀨 power to module and valve by unplugging 3V

transformer from junction box.

3. Turn o󰀨 gas to valve. Red gas shuto󰀨 knob is located

on ball valve.

4. Using a #20 tamper-proof Torx screwdriver, remove

the regulator and rubber gasket on face of valve. See

Figure 1. Discard both the regulator and gasket.

5. Install the rubber gasket and new regulator included in

the conversion kit. Be sure the gasket is seated properly

as shown in Figure 1.

RUBBER

GASKET

REGULATOR

VALVE

6. Remove the glass assembly. For detailed instructions,

see appliance Installation or Owner’s manual.

7. Remove the base pan by removing the two screws

located in front of the burner. See Figure 2.

Note: This appliance should be converted prior to

applying nishing materials. The lower cover panel

is removable if the nishing material is not installed.

If nishing material has been installed, the conversion

is to be done by removing the valve assembly. See

appliance installation manual for more information.

Hearth & Home Technologies • DVLINEAR36 Gas Conversion Instructions • 2569-920 Rev. B • 5/202

Shock or burn risk.

• Disconnect green wire from gas valve.

Failure to disconnect green wire could result in

severe burns.

WARNING

ORIFICE

SPUD

PILOT TUBE

ASSEMBLY CHECK FOR

LEAKS

PILOT HOOD

FERRULE

(Used in assembly

with 2-sided hood).

Figure 4. Pilot Assembly Detail

Note: The qualied service agency installing this conversion

must enter the day, month, and year, and sign the propane

conversion plate added to this appliance.

8. Remove the two screws that secure the pilot shield to

the burner bracket and remove the two screws that

secure the pilot assembly to the burner bracket. Re-

move the one screw that secures the burner bracket

to the valve plate. See Figure 3. Gently push the

pilot assembly backwards to allow for the burner to be

removed.

Verify the burner orice size. Replace the existing

burner orice with the burner orice provided with this

conversion kit.

Figure 3. Remove Burner

Figure 2. Base Pan Removal

10. Place the round propane (P) label included with the

conversion kit over the existing round natural gas

(NG) label on the bottom of the appliance. Fill out the

installer conversion label. After lling out the label,

clean an area near the existing rating label and attach.

Place the included gas conversion plate adjacent to

the existing rating plate.

11. Unplug the green wire from valve.

12. Turn on power to module and valve by plugging in 3

volt transformer to junction box.

13. Turn on gas to appliance using red gas shuto󰀨 knob

located on ball valve.

9. Locate the ferrule on the underside of the pilot. See

Figure 4. Use a 7/16 inch wrench to loosen the nut

to remove the pilot tube. Remove the pilot spud and

replace with the pilot spud included in the kit. Insert

the pilot tube into the ferrule tting and tighten the nut

to secure pilot tube to the pilot assembly.

REMOVE 2 SCREWS

REMOVE BURNER SCREWS

REMOVE PILOT SCREWS

Hearth & Home Technologies • DVLINEAR36 Gas Conversion Instructions • 2569-920 Rev. B • 5/20

14. Turn on replace with the green wire disconnected

from the valve. Note that only the pilot will ignite with

the green wire disconnected.

15. Use a commercially available, non-corrosive leak

check solution to test for leaks around the pilot. Be

sure to rinse o󰀨 all leak check solution following

testing. See Figure 4 for leak check points.

Extinguish the pilot. Turn replace OFF.

16. Reinstall burner and secure to valve plate with one

screw.

17. Reattach pilot assembly to the burner bracket with two

screws.

18. Reattach pilot shield to burner bracket with two screws.

19. Reinstall base pan with two screws.

20. Reinstall green wire on valve.

21. Turn replace on and use a commercially available,

non-corrosive leak check solution to test for leaks

around the valve regulator. Shut down appliance.

Be sure to rinse o󰀨 all leak check solution following

testing.

22. Reinstall the media by following the instructions in

the appliance installation manual.

23. Reinstall the glass assembly.

24. Turn on replace to check for proper burner ame pattern.

25. Verify that the signed and dated conversion plate has

been added to appliance.

Verify the performance of the ignition system.

1. Verify pilot sparks, pilot lights, pilot stops sparking,

and the main burner turns “ON.”

2. Turn replace OFF. Verify that both the pilot and burner

are turned “OFF.”

3. Repeat Step 1 above.

4. With burner “ON,” remove green wire connected to

valve. The main burner should shut “OFF.”

5. Reattach green wire to valve. The main burner should

turn back “ON.”

6. Turn the replace OFF.

7. Turn the replace ON.

8. With the main burner “ON,” remove orange wire

connected to the valve. The pilot and burner should go

out, and the pilot will start to spark.

9. Turn replace “OFF“ and reattach orange wire to valve.

Propane Gas Appliance Specications

Model Orice # Shutter Input BTU

DVLINEAR36 1.25 mm 1/8 in. 16,500

MAXIMUM MINIMUM

• Inlet Gas Pressure: ..................................................................13.0 in. w.c. ......11.0 in. w.c.

• Manifold Gas Pressure: ...........................................................10.0 in. w.c. ......N/A

• Input Rate:....................................................See Below

When installing above 2000 feet elevation:

• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.

• In CANADA: Input ratings are certied without a reduction of input rate for elevations up

to 4500 feet (1370 m) above sea level. Please consult provincial and/or local authorities

having jurisdiction for installations at elevations above 4500 feet (1370 m).

• See appliance installation manual for details.

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