Munters TU600 Instruction manual

Manual for use and maintenance

TU600 - TU800

Chimney fan

Ag/MIT/UmGB-2181-04/14 rev 1.0

+ CE Declaration of conformity

TU600 - TU800

Manual for use and maintenance

Original instructions

This manual for use and maintenance is an integral part of the apparatus together with the attached technical

documentation and has been produced with reference to Directive 2006/42/EC, paragraph A, Annex II, and to

ErP Directive 2009/125/CE Commission Regulation 327/2011.

This document is destined for the user of the apparatus: it may not be reproduced in whole or in part, committed

to computer memory as a file or delivered to third parties without the prior authorisation of the assembler of the

system.

Munters A/S reserves the right to effect modifications to the apparatus in accordance with technical and legal

developments.

chapter page

1. CE DECLARATION 5

1.1 Disclaimer 6

1.2 Introduction 6

1.3 Notes 6

1.4 Attached technical documentation 6

2. SAFETY ASPECTS 7

2.1 General 7

2.2 Points to observe 7

3. BEFORE USING 8

3.1 Delivery check 8

3.2 Packaging and transport of assembled fans 8

3.3 Structure 8

4. OPERATING CONDITIONS 9

5. INSTALLATION 10

5.1 Electrical connections for standard motor 10

5.2 Electrical connections for Munters Drive motor 10

5.3 Assembly instructions 11

5.4 Placement of fans 13

5.5 Electrical wiring 14

6. COMMISSIONING 17

Index

7. TECHNICAL DATA 18

7.1 Dimensions 18

7.2 Technical speciﬁcation 19

7.3 Motor speciﬁcations 20

7.4 Data for Fan Eco Design Directive 20

8. MAINTENANCE 21

8.1 Introduction 21

8.2 Cleaning 21

9. SPARE PART LIST 22

10. WARRANTY 30

Index

CE Declaration

CE DECLARATION OF CONFORMITY

(complies with Subparagraph A Annex II Directive 2006/42/EC)

Munters A/S

with registered oﬃces in Nordvestvej, 3 - 9600 Aars, Denmark

(Company registration nr. DK 89 54 94 18)

DECLARES ON ITS OWN RESPONSIBILITY THAT THE APPARATUS

Designation Chimney fan designed for moving air to control temperature

and humidity in livestock.

Model TU600 - TU800

Year of manufacture 2014

CONFORMS WITH THE ESSENTIAL SAFETY REQUIREMENTS STATED

BY APPARATUS DIRECTIVE 2006/42/EC AND PERFORMANCE REQUIREMENTS

COMPLY WITH THE ERP DIRECTIVE 2009/125/CE.

WITH PARTICULAR REFERENCE TO THE FOLLOWING PROVISIONS:

UNI EN 953:2009, UNI EN ISO 12100:2010, UNI EN ISO 12499:2009,

UNI EN ISO 13857:2008, CEI EN 60204-1:2006 (CEI 44-5), UNI EN ISO 5801:2009

Aars, 5th April 2014

Lasse Kiel Madsen

Legal representative

1.1 Disclaimer

Munters reserves the right to make alternations to specifications, quantities, dimensions etc. for production or other

reasons, subsequent to publication. The information contained herein has been prepared by qualified experts within

Munters. While we believe the information is accurate and complete, we make no warranty or representation for

any particular purposes. The information is offered in good faith and with the understanding that any use of the

units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of

the user.

1.2 Introduction

Congratulations on your excellent choice of purchasing a TU600 - TU800 chimney fan!

In order to realize the full benefit from this product it is important that it is installed, commissioned and operated

correctly. Before installation or using the fan, this manual should be studied carefully. It is also recommended that

it is kept safely for future reference. The manual is intended as a reference for installation, commissioning and day-

to-day operation of the fans.

1.3 Notes

Date of release: 2014.

Munters cannot guarantee to inform users about the changes or to distribute new manuals to them.

written permission of Munters. The contents of this manual are subject to change without notice.

1.4 Attached technical documentation

The listed documentation is to be considered an integral part of this manual:

• technical sheet/electric motor instruction booklet

CE DeclarationChapter1

2.1 General

The safety of fans is assured by Munters in compliance with the safety requirements indicated by the CE label.

Safe functioning is assured only when the installation procedure and the instructions for use have been carefully

followed. The following points must be stressed:

•proper transport procedure must be followed;

•fans are intendended to be installed and used at an height higher than 2.7 meters from ground level;

•in case, for any reason, fans are installed or used at an height lower than 2.7 meters from level ground then,

the constructor is exonerated from all responsability and the use of the fan is considered improper;

•the maintenance operator must be kept informed on maintenance procedures;

•do not operate the fan without having it firmly fixed to the structure or without complying with the safety

regulations for the electrical connection;

•do not install the fan in places where there might be explosion hazards as described by EN 60079 rules;

•do not handle any material which might produce explosive powders;

•the emission of harmful particles and / or gases into the atmosphere must be within the limits determined

by local authorities;

•the fan is intended to be installed and used by qualified personnel who are familiar with relevant safety

requirements;

•safety equipment necessary for the prevention of accidents at the mounting and operating site shall be

provided by the buyer in accordance with the regulations prevailing in the local country;

•fans should not be installed in places where children aged 14 or less are present.

2.2 Points to observe

The fan must not be driven by impulsive voltage (frequently on/off voltage). This impulse voltage causes an

excessive build-up of heat in the motor which can lead to motor failure. The temperature of the outer casing of the

motor may be hot to the touch during normal operation.

Safety aspects 2.

The fan must only be used if it is in perfect operating condition, by personnel, aged

more than 14 years who are perfectly aware of the safety measures and possible

hazards, and in strict compliance with the instructions given in this manual.

WARNING

Do not put anything inside the TU while the fan is in operation. Wait until the

electrical power has been switched off and the fan has come to a complete stand

still. Lock the electrical switch in the off position with a pad lock while working on

the fan.

WARNING

Before using 3.

3.1 Delivery check

Upon receipt, inspect the fan for external damage and if found, inform the forwarding agent without delay. Check

the data on all the rating plates, especially voltage and frequency. After placing the motor in the working position,

turn the propeller by hand while the fan is switched off to verify smooth rotation of the propeller.

3.2 Packaging and transport of assembled fans

The fans are made of a self-supporting structure in steel, surrounded by a plastic housing. They are usually

delivered in unassembled form. Follow the instructions in order to proper assemble them. Assembled fans shall not

be stocked one upon the other, if they are delivered with or without packaging. Handling of the assembled fans

should not be done manually as the fans have no handles or grips. Consequently one of the following alternatives

should be used:

• forklift: before loading, make sure that forks are adequately protected for avoiding to damage fan parts;

• crane: fix adequate supports on the housing and then hook the lifting cable on them.

3.3 Structure

The fans consist of the following components:

•fan housing in plastic, with steel supporting structure;

•propeller air foil design blades made in plastic; blades re-fixed to a corrosion proof aluminum hub;

•motor: single-phase or three-phases; 50 Hz; F class winding insulation, IP 55 IEC protective class;

•a version with high efficiency Munters Drive motor is available for TU600 and TU 800;

•a plastic damper assuring tightenness to air when fan is not in operation.

Make sure a steel cable or rope of adequate size is being used when the fan is

lifted by crane. Fan weights are shown in the technical specification table (see

section 7.2).

WARNING

Chimney fans, such as the TU600 and TU800, are products to to extract the air from a structure, thereby creating

air movement inside the structure which helps to keep under control temperature in livestock buildings.

Normal ambient temperature limits are –25°C to +50°C. Maximum altitude is 1000m above sea level. Should

a fan be required to operate at a higher altitude, the loss in mass flow (heat removing capacity) due to lower air

density should be taken into consideration.

Operating conditions 4.

456

5.1 Electrical connections for standard motor

fig.1

With triac inverter

1x230v ac

fig.2

With frequency inverter

3x400v ac

5.2 Electrical connections for Munters Drive motor

fig.3

1. Cover of controller housing;

2. 3 cable glands (3 x M16 ) included;

3. cable entry points with plastic fastener;

4. mains connection;

5. connection alarm relay;

6. connection controls;

7. slot for add-on module.

Installation 5.

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