MSI TI-600 User manual
Table of Contents
Location
Title
Section 1
General
1.00
General Description
1.10
Recommended Shipping & Storage
1.20
Drawings-Complete Pump Assembly
1.30
Drawings-Pump Assembly-Overall Dimensions
1.40
Drawing-Dual Pump Configuration-Overall Dimensions
1.50
Drawings-Gear Reducer Installation Positions
1.60
600 HP Pump Performance Data
1.70
1000 HP Pump Performance Data
Section 2
Initial Inspection & Break-in
2.00
Operation & Maintenance
2.10
Initial Inspection
2.20
Seating Valves
2.30
Start-up & Testing Considerations
2.40
Pump Unit Testing Procedure
2.50
Warm-up Prior to Rotating Pump
Section 3
Preventative Maintenance
3.00
Scheduled Maintenance
3.10
First 100 Hours of New Pump Operation
3.20
Daily Preventative Maintenance
3.30
Weekly Preventative Maintenance
3.40
Every 100 Hours Preventative Maintenance
3.50
Every 250 Hours Preventative Maintenance
3.60
Yearly or as Required Preventative Maintenance
3.70
Inspection of Bearings and Gears
Section 4
Lubrication System
4.00
Drawing- Schematic on Lube System
4.10
Drawing- Power Frame Lube Lines-Dual Lube Pipe
4.20
Drawing- Gear Reducer Lube Lines
4.30
Recommended Lubrication Specifications
4.40
General Service Lube Oils for Power Frame
4.50
Cold Temperature Service Lube Oils for Power Frame
4.60
High Temperature Service Lube Oils for Power Frame
4.70
Lubrication Supply System
4.80
Lube Pump
4.90
Oil Reservoir
4.100
Lube System Suction Piping
4.110
Lube System Pressure Lines and Oil Filter
4.120
Lube System Relief Valve and Relief Return Line
4.130
Lube Drain Lines (from Plunger Pump to Reservoir)
4.140
Optional Lube System Equipment
4.150
Recommended Plunger Lubrication Specifications
Section 5
Power End
5.00
Power Frame Repair Procedures
5.10
Drawings-Power Frame Assembly-Reference Drawings
5.20
Drawing-Power Frame Assembly-Section View
5.30
Removing the Crankshaft, Connecting Rods, & Crossheads
5.40
Drawing- Power Frame Lube Lines-Dual Lube Pipe
5.50
Drawing- Power Frame Crank Rotation
Section 6
Fluid End Repair Procedures
6.00
Fluid End Repair Procedures
6.10
Drawings-Fluid End Assembly - 2.75"-3.00"
6.20
Drawings- Fluid End Assembly - 3.25"-4.50"
6.30
Packing Assembly
6.40
Removing the Plungers and Packing
6.50
Removing the Valve Seats
6.60
Removing the Discharge Flanges
6.70
Removing the Suction Manifold
6.80
Removing the Fluid End
Section 7
Gear Reducer Repair Procedures
7.00
Gear Reducer Repair Procedures
7.10
Removing & Disassembling the Gear Reducer
7.20
Drawings-Gear Reducer-Exploded View
Section 8
Supercharging
8.00
Supercharging the Pump Intake (Suction Manifold)
8.10
Supercharging Operational Parameters
8.20
Supercharge Pressure Gauge
8.30
Centrifugal Supercharge Pump/Mixing Pump
8.40
Primary Suction Piping & Hoses
8.50
Secondary Suction Piping & Hoses
8.60
Suction Pulsation Dampener
Section 9
Appendix
9.00
Useful Formulas
9.10
Conversion Factors
9.20
Recommended Torque
1.00 General Description
The MSI TI-600 is a 600 horsepower triplex pump. The MSI QI-1000 is a 1000 horsepower quintuplex
pump. These pumps are suited for oilfield service applications.
These pumps are composed of three main components: Power Frame, Fluid End, and a Gear Reducer.
The pump is designed for sixteen left and right-hand configurations of the Gear Reducer without
removing the crankshaft.
The Power Frame is composed of the crankshaft, the crossheads, the crosshead guides, connecting rods,
and diaphragm seal housing in a high-strength steel frame. The Power Frame should be mounted to a
skid or other rigid platform before operating (see 1.30).
The Fluid End is composed of valves, springs, intake manifold, discharge flanges and various access
covers. The Fluid End is machined from a one-piece, high-strength steel forging. One Fluid End will
accept plunger sizes from 2.75 to 3.00 inches and the other plungers 3.25 to 4.50 inches in diameter.
The Fluid End is bolted to the Power Frame with high-strength tension-indicating bolts.
The Gear Reducer houses a helical AGMA #10 precision ground pinion and gear providing a reduction
ratio of 4.61:1.
1.10 Recommended Shipping and Storage
Every MSI pump is fully factory acceptance tested (FAT) at MSI before it is cleaned, painted, and
preserved for shipping. This FAT procedure runs the pump through the full range of horsepower and
pressure. During the FAT, water is used as the pumping medium. Once the test is completed, the water
residue in the fluid end is removed, and all fluid end internal parts are generously misted with water
displacing protective lubricant. Following the FAT, the insides of the gear reducer and power end are
fully coated with high grade lubrication oil. After final painting, the pump is shrink-wrapped to
prevent excessive exposure to humidity and rain. Desiccant packets are placed within the shrink wrap
to absorb internal moisture. If the pump is to be shipped overseas, it is also placed within a completely
enclosed wooden crate which has been properly prepared for overseas shipments.
If your new MSI Well Service Pump, as packaged from MSI, will be in storage for longer than one
month, then the following preservation measures should be taken:
Inspect the unit.
Look for any condensation or accumulation of water inside the shrink wrapping which could indicate a
broken seal or depleted desiccant. Remove and dry out any water found inside the packaging and
replace the desiccant if necessary. Reseal the moisture barrier using sheet plastic and duct tape.
Keeping the unit out of moisture or away from salt spray is helpful.
If your pump has been in service:
For the Fluid End:
If the unit has been in service and will be stored for more than a couple of weeks, remove the cover
nuts, valve stop, springs and valve covers from the fluid end and blow all moisture out. Wear proper
protective gear while blowing out moisture to prevent contact with the well service fluid. Generously
mist the inside of the fluid end with a suitable lubricant to displace trapped water and create a
protective film on the metallic components. Replace the valve covers, springs, valve stop, and cover
nuts. Seal off all inlet and outlets with mechanical blind seals. CAUTION: Well service fluid will be
trapped between the inlet and outlet valves and will spill out when removing the suction valve covers.
Preparation for spillage is important for safety and environmental reasons. A catch pan and appropriate
absorbent materials will be needed.
For the Power End:
If the pump has been in service, moisture from humidity can enter through the oil cap/breather and will
accumulate in the inside bottom of the power end. If this occurs, remove the back access panel and
wipe out the accumulated moisture with a suitable absorbent. Do not use granulated absorbents inside
the pump. Replace the back cover after moisture has been removed. To further protect the pump from
humidity while in storage, especially when stored near large bodies of water or in areas of high
humidity, use duct tape to seal off the oil cap/breather. Sealing in this manner will be more effective if
the air inside the pump is warmer than outside air prior to sealing the oil cap/breather. If the cap on the
lubricating oil reservoir is a breather style cap, it should also be sealed at this time.
Outdoor Storage:
If the used pump is to be stored outdoors, it should be placed in a covered location that will protect the
pump from direct exposure to moisture and sunlight. If a covering is not available, the pump should be
covered and tied with a heavy duty tarp.
Preservation Between Jobs:
The internal fluid end components can oxidize and corrode after exposure to well service fluid,
especially if the well service fluid contained water, brine, or acids. If possible, remove the valve covers
and use compressed air to blow out moisture from the fluid end (see CAUTION statement above).
After removing the valve covers, generously mist the inside with a suitable lubricating oil to displace
moisture and create a protective film on the metallic components. Wear proper protection when
working with compressed air on the inside of the fluid end. Covering all exposed discharge or suction
openings will help in further preventing ingress of moisture to the pump.
1.20 Drawings - Pump Assembly Overall Dimensions (All Plunger Sizes)
TI-600 (TRIPLEX)
QI-1000 (QUINTUPLEX)
1.30 Dual Pump Assembly Overall Dimensions
1.30.1 600 HP Dual Pump Assembly Overall Dimensions
1.30.2 1000 HP Dual Pump Assembly Overall Dimensions
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