MSA Ultima X User manual

Order No.: 10082867/00

Operating Manual

ULTIMA®X

Gas Monitors with X3TM Technology

Addendum

MSA AUER GmbH

D-12059 Berlin

Thiemannstrasse 1

Germany

MSA DECLARATION OF CONFORMITY

ULTIMA®X 3 TM 3-1

Declaration of conformity

Manufactured by: Mine Safety Appliances Company

1000 Cranberry Woods Drive

Cranberry Township, PA 16066 USA

The manufacturer or the European Authorized Representative:

MSA AUER GmbH, Thiemannstraße 1, D-12059 Berlin

declares that the product: MSA ULTIMA®XE / X3 TM

based on the EC-Type Examination Certificate:

DMT 02 ATEX E 202 X

complies with the ATEX directive 94/9/EC, Annex III. Quality Assurance Notification

complying with Annex IV of the ATEX Directive 94/9/EC has been issued by INERIS

of France, Notified Body number: 0080 .

The product is in conformance with the EMC directive 89/336/EC, changed by

Directive 91/263/EC, 92/31/EC, 93/68/EC, with the following harmonized norms or

normative documentation:

EN 50 270 Type 2* EN 61 000 - 6 - 3

* EN 61000-4-6: occasional transmission error can appear.

A fault check has to be used at the receiver unit.

We further declare that the product complies with the provisions of LVD

Directive 73/23/EC as amended by Directives 93/68/EC, with the following

harmonized norms or normative documentation:

EN 61 010

MSA AUER GmbH

Dr. Axel Schubert

R & D Instruments Berlin, February 2007

DECLARATION OF CONFORMITY MSA

3-2 ULTIMA®X 3 TM

Marking, Certificates and Approvals according to the

Directive 94/9/EC (ATEX).

Manufacturer: Mine Safety Appliances Company

1000 Cranberry Woods Drive

Cranberry Township, PA 16066 USA

Product: ULTIMA®XE / X3 TM

Type of protection: EN 50 014, EN 50 018

Performance: none

ULTIMA XE/ X3MAIN:

UB = 19V - 30V, Int.Relais + LEDs,

Digital I/O = 0-5V ,3- wire, (GND, Signal+ , Signal -)

Marking: ULTIMA®XE / X3 TM

II 2G EEx d IIC T5

-40°C ≤Ta ≤+60°C

Sensors: ULTIMA XE, ULTIMA XIR: unchanged

Maximum 1x ULTIMA XIR and 2x ULTIMA XE

EC-Type Examination Certificate: DMT 02 ATEX E 202 X

Quality Assurance Notification: 0080

Year of Manufacture: see Label

Serial Nr.: see Label

EMC Conformance according to the Directive 89/336/EC

EN 50 270 Typ 2* EN 61 000 - 6 - 3

* EN 61000-4-6: occasional transmission error can appear.

A fault check has to be used at the receiver unit.

MSA

ULTIMA®X 3 TM 3-3

CONTENTS MSA

4ULTIMA®X 3 TM

Contents

1. Safety Regulations..............................................................................................6

1.1. Correct Use................................................................................................ 6

1.2. Liability information .................................................................................... 6

1.3. Safety and Precautionary Measures to be Adopted ................................... 7

2. Description........................................................................................................... 8

2.1. General View Gas Monitor ......................................................................... 8

2.2. Components............................................................................................... 9

3. Installation .........................................................................................................11

3.1. Instructions for installation........................................................................ 11

3.2. Installation with Mounting Kit.................................................................... 12

3.3. Electrical connection for ULTIMA X3TM instruments ............................... 13

4. Operation ...........................................................................................................15

4.1. Hand-held Controller and Calibrator......................................................... 15

4.2. ModBUS Addressing................................................................................ 16

4.3. ModBUS Communications ....................................................................... 17

4.4. Supported ModBUS Function Codes ....................................................... 17

4.5. ModBUS Memory Map Overview............................................................. 17

4.6. ModBUS Base Address (Read/Write) ...................................................... 17

4.7. ModBUS Factory Configuration Data (Read Only)................................... 18

5. Calibration.......................................................................................................... 19

5.1. Optional RESET button............................................................................ 20

5.2. ModBUS Port ........................................................................................... 21

5.3. ModBUS Communications ....................................................................... 21

6. Maintenance....................................................................................................... 22

7. Technical Data...................................................................................................23

7.1. Dimensions, weight .................................................................................. 23

7.2. Performance Specifications...................................................................... 23

8. Order Information..............................................................................................24

MSA CONTENTS

ULTIMA®X 3 TM 5

Appendix A Electrical installation .......................................................................25

A-1. Installation Drawings ................................................................................ 25

A-2. Cable Lengths and Power Consumption .................................................. 25

A-3. Connection Drawings ............................................................................... 27

Appendix B ModBUS User Configuration Data..................................................28

B-1. ModBUS User Configuration Data............................................................ 28

B-2. Alarm Function Codes - Word 1 ............................................................... 29

B-3. Alarm Function Codes - Word 2 .............................................................. 29

B-4. ModBUS Device Status ........................................................................... 30

B-5. ModBUS General Status Bits .................................................................. 31

B-6. ModBUS Fault Status Bits ....................................................................... 32

B-7. Control Words ......................................................................................... 32

B-8. ModBUS Command Word 1 ................................................................... 33

B-9. ModBUS Command Word 2 ................................................................... 33

B-10. Gas Type.................................................................................................. 34

B-11. Sensor Engineering Units......................................................................... 35

B-12. Information Flags Word 1 ........................................................................ 35

B-13. Information Flags Word 2 ........................................................................ 35

B-14. Information Flags Word 3 ......................................................................... 36

B-15. Information Flags Word 4 ........................................................................ 36

B-16. Alternate Gas Readings .......................................................................... 37

Appendix C Option for internal relay...................................................................38

C-1. Relay connections.................................................................................... 38

SAFETY REGULATIONS MSA

6ULTIMA®X 3 TM

1. Safety Regulations

1.1. Correct Use

This ULTIMA®X3 TM manual is an Addendum to the ULTIMA X Series

Operating Manual (Order No.: 10050078). When installing, commissioning,

calibrating or maintaining the ULTIMA®X3 TM Gas Monitor both manuals

are required.

The ULTIMA®X3 TM Gas Monitors are fixed gas monitors for measuring toxic and

combustible gases as well as oxygen. They are suitable for outdoor and indoor

applications without limitations, e.g. offshore industry, chemical and

petrochemical industry, water and sewage industry. Using sensors, the

instruments test the ambient air and trigger the alarm as soon as the gas exceeds

a specific concentration level.

It is imperative that this operating manual be read and observed when using the

ULTIMA®X3 TM Gas Monitors. In particular, the safety instructions, as well as the

information for the use and operation of the apparatus, must be carefully read and

observed. Furthermore, the national regulations applicable in the user's country

must be taken into account for a safe use.

Alternative use, or use outside this specification will be considered as non-

compliance. This also applies especially to unauthorised alterations to the

apparatus and to commissioning work that has not been carried out by MSA or

authorised persons.

Danger!

This product is supporting life and health. Inappropriate use,

maintenance or servicing may affect the function of the device and

thereby seriously compromise the user’s life.

Before use the product operability must be verified. The product must

not be used if the function test is unsuccessful, it is damaged, a

competent servicing/maintenance has not been made, genuine MSA

spare parts have not been used.

1.2. Liability information

MSA accepts no liability in cases where the product has been used

inappropriately or not as intended. The selection and use of the product are the

exclusive responsibility of the individual operator.

Product liability claims, warranties also as guarantees made by MSA with respect

to the product are voided, if it is not used, serviced or maintained in accordance

with the instructions in this manual.

MSA SAFETY REGULATIONS

ULTIMA®X 3 TM 7

1.3. Safety and Precautionary Measures to be Adopted

Attention!

The following safety instructions must be observed implicitly. Only in

this way can the safety and health of the individual operators, and the

correct functioning of the instrument, be guaranteed.

1. The instruments are used to detect gases or vapours in air. The

concentration of gases or vapours in steam or inerted and oxygen-deficient

atmospheres cannot be measured with this instrument. For oxygen

deficiency measurements, use the oxygen sensor.

2. Protect the ULTIMA®X3 TM Gas Monitor from extreme vibration. Do not

mount the sensing head in direct sunlight as this may cause overheating of

the sensor.

3. Electrochemical sensors are sealed units which contain a corrosive

electrolyte. Should a sensor develop leakage, it must be immediately

removed from service and disposed of properly. Caution must be exercised

so that the electrolyte does not contact skin, clothing or circuitry otherwise

personal injury (burns) and/or equipment damage may result.

4. To ensure the ULTIMA®X3 TM Gas Monitor is operating correctly, it must be

checked with a known concentration of test gas. Therefore, calibration

checks must be carried out regularly as part of the routine inspection of the

instrument.

5. As with all gas monitors of these types, high levels of, or long exposure to,

certain compounds in the tested atmosphere could contaminate the sensor.

In atmospheres were the ULTIMA®X3 TM Gas Monitor may be exposed to

such materials, calibration must be performed frequently to ensure that the

operation is dependable and display indications are accurate.

6. The ULTIMA®X3 TM Gas Monitor must not be painted. If painting is done in

an area where a monitor is located, care must be exercised to ensure that

paint is not deposited on the sintered metal flashback arrestor in the gas

sensor inlet, if so equipped. Such paint deposits would interfere with the gas

diffusion process.

DESCRIPTION MSA

8ULTIMA®X 3 TM

2. Description

The ULTIMA®X3 TM instruments are housed in a flameproof enclosure and are

calibrated at the factory ready for installation.

The instrument components vary somewhat depending on the particular model.

All models are provided with either ¾“ NPT or M25 x 1.5 cable entries.

2.1. General View Gas Monitor

Fig. 1 ULTIMA – Gas Monitor (ULTIMA XE shown here)

1 Housing cover with viewing window

2 Sensor electronics with optional LEDs and display

3 Display

4 Housing ( flameproof enclosure)

5 Sensor housing

6 Sensor module

7 Sensor Guard

21 3

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