MPFiltri UFM051 User manual
TO PERFORMPASSION
User’s Manual UFM051
Mobile ltration unit
PRODUCT OVERVIEW
UFM051 ltration unit series
Key features:
- Transfer
- Filtration
- Flow rates from 50 l/min
- Maximum working pressure 10 bar
- Absolute ltration
- Wide range of ltration media
- Water removal lter elements
- Single-phase and three-phase motors
- Comprehensive choice of congurations
- In-line contamination monitoring (ICM2.0 series particle counter)
- Equipped with handles and wheels for easy portability
- standard
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DECLARATION OF CONFORMITY
The company:
MP Filtri S.p.A.
Via 1° Maggio, 3
20042 - Pessano con Bornago (MI) - Italy
as a manufacturer, it declares that the machine:
DECLARATION OF CONFORMITY IN ACCORDANCE WITH 2006/42/EC MACHINERY DIRECTIVE
EC declaration
to which this declaration refers, complies with the following Directives: 2006/42/EC Machinery Directive.
Furthermore, the technical documentation was compiled in accordance with Annex VII Part A.
The machine also complies with the provisions of the following standards:
Code / Model
UFM051MA2010P01
UFM051MA2020P01
UFM051MA3010P01
UFM051MA3020P01
UFM051TA2010P01
UFM051TA2020P01
UFM051TA3010P01
UFM051TA3020P01
UFM051TA3011P01
UFM051TA3021P01
Name
MOBILE FILTRATION UNIT
UNI EN ISO 12100-1-2:2010
Safety of machinery
UNI EN ISO 13857:2008
Safety of machinery - Safety distances to prevent the reaching into dangerous areas with the upper and lower limbs
UNI EN ISO 13732-1:2009 Ergonomics of thermal environments - Methods for evaluating human response to contact with surfaces
UNI EN ISO 4413:2012 Hydraulics - General rules and safety requirements for systems and their components
Pessano con Bornago, 14/05/2019
Chief Executive Ofcer
CEO
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PRODUCT OVERVIEW
Declaration of Conformity
Table of contents
GENERAL WARNINGS
1 General warnings and information for the recipient
1.1 General information
1.2 General and safety instructions
1.3 Operator station and dangerous areas
1.4 Hazards and risks that cannot be eliminated
1.5 Personal protective equipment
TRANSPORT AND STORAGE
2 Transport and handling conditions
GENERAL WARRANTY CONDITIONS
3 Warranty, limits and exclusions
PRODUCT DOCUMENTATION
4 Mobile transfer and ltration units
4.1 Test certicate
4.2 Download Area
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Page
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TABLE OF CONTENTS
Page
5 Technical features
5.1 Dimensions
5.2 Hydraulics diagrams and material list
6 Installation procedures and general operation
6.1 Introduction
6.2 Filter element installation
6.3 Wiring diagram
6.3.1 Electrical connection
6.3.2 Triangular electrical connection of a three-phase motor
6.3.3 Electrical connection of a single-phase motor
6.3.4 Electrical panel
6.3.5 Electrical panel labels
6.4 Use
6.4.1 Installation
6.4.2 Power on
6.4.3 Air vent
6.4.4 Oil analysis with particle counter
6.4.5 Shutdown
6.4.6 Operating limits and environmental limits
6.5 Normal and scheduled maintenance
6.5.1 Oil leaks
6.6 Filter clogging
6.6.1 Replacing lter element
6.6.2 Air vent
6.6.3 Replacing and cleaning of the lter in the suction line
7 Designation & ordering code
8 Spare parts
8.1 List of spare parts
8.2 Filter element detail
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1 General warnings and information for the recipient
1.1 General information
The mobile ltration units of the UFM series have been designed and manufactured in compliance with the machinery directive and
the low voltage directive with regards to electric motors. The EC Declaration of Conformity is included in this manual.
The warranty has a duration of twelve months starting from the date shown on the delivery note. To consulte “General Warranty
Conditions” section of this Use and Maintenance Manual.
1.2 General and safety instructions
Read this manual carefully before commissioning, maintenance or other activities on or with the unit. Each operator involved in the
operation of the mobile ltration unit must wear the following personal protective equipment:
Before carrying out any installation or work on and/or with the machine it is necessary to strictly follow the instructions listed in
this manual. It is also necessary to comply with the provisions in force concerning accident prevention and safety in the workplace.
The warnings to prevent dangers to the health of the personnel assigned to the machine, are highlighted in this documentation
with signal words to notications:
Safety glasses Safety shoes Gloves
This means that failure to comply with the relevant safety regulations may result in slight injury
or damage to equipment.
If important information concerning the product affects the use of the product or a part of this
documentation, all of it must be particularly taken into account.
This means that failure to comply with the relevant safety regulations can result in death, serious injury
or considerable damage to equipment.
CAUTION
NOTE
DANGER
!
!
!
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GENERAL WARNINGS
To allow rapid identication of the employees who must read this manual, denitions have been used with the following meaning:
The person in charge of using the machine for productive purposes. The operator is aware of the
measures taken by the machine manufacturer to eliminate the sources of risk of accidents at
work and complies with the operational constraints.
The person in charge of performing maintenance operations on the machine. The maintenance
technician is aware of the possible dangerous situations that may arise during his work and
takes the necessary precautions to avoid risks of accidents at work.
The person in charge of carrying out maintenance operations on the machine's electrical system.
The electrician is aware of the possible dangerous situations that may arise during his work and
takes appropriate precautions to avoid risks of accidents at work.
The person in charge of handling the machine or parts thereof. The slinger is aware of the
problems concerning the transport of machines or parts thereof in safe conditions; for this
purpose, they use lifting equipment suitable for the purpose following the instructions provided
by the machine manufacturer.
The person in charge of preparing the machine for normal operation. The machine setter is
aware of the measures taken by the machine manufacturer to eliminate the sources of risk of
accidents at work and complies with the operational constraints. The machine setter takes the
necessary precautions to intervene in conditions of maximum safety.
OPERATOR
MAINTENANCE
TECHNICIAN
ELECTRICIAN
PERSONNEL INVOLVED
IN SLINGING AND
HOISTING OPERATIONS
MACHINE SETTER
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1.3 Operator station and dangerous areas
Areas adjacent to the electric motor due to the presence of live equipment and potentially very hot surfaces are to be considered
as dangerous areas. The operator has no reason to access electrical equipment and is not authorised to do so.
1.4 Hazards and risks that cannot be eliminated
Risk of electric shock on the electric motor, in case of motor malfunction, risk of burns due to high temperature, accidental oil
leakage with consequent possibility of slipping, rupture of the hoses with consequent loss of lubricant.
With oil temperatures above 40/45 °C, take extra caution in the handing of metal lances/tubes and movement of the mobile
ltration unit. Avoid direct contact with hot oil and the lter housing.
1.5 Personal Protective Equipment
For normal use of the mobile ltration unit, safety shoes, gloves and safety glasses must be worn. In general the PPE to be used
according to the operations on the machine are summarised in the following table:
OPERATION
Normal operation
Normal maintenance
Safety shoes, protective
gloves, safety glasses
Safety shoes, protective
gloves, safety glasses
PPE
The trolley must be taken out of service and/or dismantled in full compliance with the regulations in force
at that time in the country where the machine is installed.
The machine is not suitable for outdoor use and all electrical equipment
has a minimum degree of protection IP 55.
NOTE
NOTE
!
!
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This manual suits for next models
10
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