Motovox MBX II User manual

Mini Bike

Important Information. Read thoroughly before riding the rst time.

OWNERS MANUAL

MOTOVOX.COM

VISIT US ON THE WEB FOR MORE INFORMATION

Attaching handlebars:

See page 17.

MINIMUM AGE 16

Younger riders require adult supervision.

This operators manual contains important safety information

and maintenance information. Read it carefully before using this

vehicle. Failing to follow the warnings contained in this operators

manual could result in INJURY or DEATH.

Keep this manual in a safe place. It is very important that this owners

manual be reviewed by any rider and it should remain with the

vehicle when transferred to a new owner.

All information, images and specications contained in this manual

are based on the latest product information available at the time

of publication. Due to improvements or production changes,

there could be discrepancies in this manual. Motovox reserves

the right to make product changes at any time, without notice

and without obligation to make the same or similar changes to

any vehicle previously built or sold.

Avoid operating this vehicle on paved surfaces including, but not

limited to highways, parking lots, sidewalks and driveways. Never

operate this or any designated o-road vehicle on a public street,

road or highway where it will be in violation of local trac laws

and restrictions.

No part of this owners manual may be reproduced or copied

without express written permission from Motovox.

If you have any problems with this product

DO NOT RETURN TO THE STORE

888-488-MOTO (6686)

or email info@motovox.com

WARNING

The Engine Exhaust from this product contains chemicals known to the

State of California to cause cancer, birth defects or other reproductive harm.

PRODUCT WARRANTY

INTRODUCTION

IMPORTANT SAFETY INFORMATION

OPERATING CONTROLS

BEFORE RIDING

BASIC OPERATION AND RIDING TECHNIQUE

Starting and Stopping the Engine

Braking Technique

MAINTENANCE OF YOUR MBx11

Maintenance Schedule

Component Locations

Attaching Handlebars

Fuel & Oil

Air Filter

Throttle Freeplay

Brake

Spark Plug

Wheels and Tires

Drive Chain

Clutch Lubrication

TROUBLESHOOTING

RESOLVING THE UNEXPECTED

EMISSION CONTROL SYSTEM WARRANTY

3 - 5

6 - 9

10 - 11

12 - 13

18 - 19

22 - 23

26 - 29

30 - 31

32 - 33

34 - 35

CONTENTS

PRODUCT WARRANTY

Please see page 32 for emissions control warranty

Motovox warrants to the rst buyer of the Product (“Buyer”) that on the date of purchase of the Product, as shown on Buyer’s

sales receipt (“Purchase Date”) from an approved retail partner, the Product shall be free from defects in material or workmanship

subject to and in accordance with the terms and conditions set forth herein. The duration of this Limited Warranty is ninety (90)

days from the Purchase Date (the“Warranty Period”). Motovox will correct, at its option, by repair or by furnishing replacement

parts, any parts determined in Motovox’s sole discretion to have a defect in material or workmanship of the Product reported to

Motovox during the Warranty Period, subject to the terms, conditions and limitations of this Limited Warranty. At its option,

Motovox may require the Buyer to return to Motovox, at its address set forth below, at Buyer’s expense, the part claimed to be

defective for Motovox’s inspection. Motovox’s sole obligation under this Limited Warranty is to repair and/or replace parts on the

Product. If Motovox determines that any claimed defect or problem reported by Buyer is not covered by this LimitedWarranty,

Buyer shall pay Motovox its then existing charge for any repair or replacement made by Motovox.

TO QUALIFY FOR WARRANTY SERVICE:

1. You must present a copy of the sales receipt from an approved retail partner.

2. This product can not be used for rental or commercial use.

3. This product can not be used for competition.

LIMITATIONS OF LIABILITY

• This Limited Warranty is non-transferable after the Product’s initial sale.

• No unapproved modications can be made to the Product, its performance or otherwise, in order for this Limited Warranty

to remain in eect.

• No reimbursement is provided for towing, loss of time, loss of use, inconvenience, incidental or consequential damages.

• This Limited Warranty covers only parts and labor due to manufacturer defect. Damage due to misuse or neglect, use other

than as specied in the Owner’s Manual, or use under abnormal conditions are is not covered by this Limited Warranty.

• Motovox makes no warranty with respect to products or trade accessories not made by Motovox, including, but not limited to,

engines, tires, wheels, batteries and transmissions, such products or trade accessories, such items being subject to the

manufacturer’s warranty, if any.

• This Limited Warranty does not cover minor surface blemishes, rips, tears, or other cosmetic damages due to normal use, or

other intentional or unintentional damage to the Product.

• This Limited Warranty will not cover any damage which results from the application of improper cleaners, solvents or chemicals

to the Product, or from smoke or soot, or from exposure to saltwater, sea breeze or salt.

• This Limited Warranty will not cover any damage which results from aging, such as fading of paint, deterioration of plated

surfaces, deterioration of rubber or plastics, or rusting.

• This Limited Warranty does not cover improper repair or misdiagnosis of problem.

OWNER’S WARRANTY RESPONSIBILITIES

As the vehicle owner, you are responsible for the performance of the required maintenance. You should maintain a record of

all maintenance performed your vehicle and retail all receipts covering maintenance on your vehicle. You may not be denied a

warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance

records or receipts. As the vehicle owner, you should be aware that you may be denied your warranty coverage if your vehicle or

a part has failed due to abuse, neglect, improper maintenance, or unapproved modications.

For any issue regarding your Motovox product, call toll free 1-888-488-MOTO (6686)

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Your personal safety and the safety of those around you is our

primary concern. Operating this mini bike safely is an important

responsibility and should not be taken lightly.

Motovox has provided you with safe operating procedures and

warning labels on your mini bike and in this manual. This

information will alert you to potential hazards that could harm

you or others.

It is understood that it is not practical or possible to warn you

about all possible hazards associated with o-road riding and

maintaining your mini bike. You must always use your own best

judgement.

Safety information is presented in a variety of forms, including:

• Safety labels and tags on the mini bike

• Safety messages proceeded by a safety symbol and one

of these three signal words: DANGER, WARNING and CAUTION.

Any of the above labels can indicate a danger where you or someone

around you can be KILLED or SERIOUSLY INJURED if the instructions

that it accompanies are not followed carefully.

• Safety Headings such as important safety reminders

and/or precautions.

• Safety Sections, such as Motorcycle Safety

• Instructions, such as Riding Techniques or Braking Techniques

This manual is lled with important safety information, please

read it carefully and be sure that you understand it.

INTRODUCTION IMPORTANT SAFETY INFORMATION

3SAFETY MESSAGES

Congratulations on choosing your Motovox Platinum Series mini

bike, the MBx11.

Your Motovox mini bike was designed as a recreational vehicle

for

o-road use only and by a single rider only. This mini bike is built

for young riders who weigh 135 lbs. or less with basic experience.

Before riding, please take your time to get acquainted with your

mini bike and how it works. To protect your investment we urge you

to keep it well maintained. In addition to regular maintenance it is

important to observe and perform all pre ride and periodic checks

outlined in this manual. In this manual you will nd helpful safety

information, instructions and helpful tips. To make it easier to use,

there is a table of contents at the beginning and an index at the end

of the manual.

As you read through this manual you will nd information that

is noted with a NOTICE symbol. This is to point out key bits of

information that will help you avoid damage to your mini bike

and property around you. This manual covers basic maintenance

procedures as well. For problems with your mini bike that are not

covered in this manual, please refer to an authorized Motovox

Service Center, which can be located at Motovox.com.

Read the warranty page careful so that you understand your

rights and responsibilities.

Whenever you ride, tread lightly by staying on established trails

and in approved areas. Protect the environment and keep o-road

riding areas open for future use.

Please be sure to register your Motovox product and notify us of

any address changes so we may contact you in the future with any

important product information.

Enjoy your Motovox Platinum Series MBx11 mini bike!

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A mini bike can provide many years of service and pleasure,

provided you

take responsibility for safety, proper maintenance and understand the

challenges you may encounter while riding.

This minibike has been designed for younger riders. However, not all young

riders meet the physical and emotional needs for safe riding. Before parents

allow any children to ride this minibike, we strongly recommend that they

read this entire manual to be fully informed before making deciding

their children are ready to ride. Listed below are some of the important

safety measures one should understand before and when riding.

Never ride without a helmet. Helmets signicantly reduce the

number and severity of head injuries. An approved DOT motorcycle helmet

is the most important part of your safety gear. Choose one that ts properly

and is snug on your head. Motorcycle dealers can help in selecting a good

quality helmet with proper t.

Never carry a passenger. This mini bike was designed for one

rider at a time only. There are no passenger foot pegs, foot rests, handles or

seat room for a passenger. Riding with a passenger can impair the driver’s

ability to operate the mini bike which may result in serious injury or death.

Ride o-road only. This mini bike has been designed and built

for o-road riding only. It is not equipped with a headlight, signals, brake

lights or horn which are all required for public road usage. The tires are not

designed for pavement and could become unstable. If you have to cross a

paved area or road, dismount and walk the bike across the pavement.

Ride within your limits. Never attempt to operate this mini

bike in a manner that is beyond your skill level. It takes time to learn o-

road riding skills. Learn to ride step-by-step. Start by riding on safe terrain

at slow speeds and gradually build your skills. Instruction from an experi-

enced rider is strongly recommended.

Be alert for hazards. Any area you ride can present many

hazards. Always scan the terrain ahead of you continuously. Watch for

unexpected turns, drop-os, ditches, rocks, low-hanging limbs and other

riders. Always maintain a low enough speed to stop under control and

react to hazards.

Never drink alcohol and ride. Even one drink can impair your

ability to ride safely and each additional drink worsens your ability to do so.

Remember, it is illegal to operate any motorized vehicle while intoxicated,

including mini bikes.

As a parent, your child’s safety is your rst priority. Riding a mini bike is

very fun, but just like riding a bicycle, bad decisions can result in injury or

death. As a parent you can prevent accidents by making informed decisions

about if, when and how your child will ride. Always supervise your child

when he/she is riding.

Before you allow your child to ride you need to determine if he/she is

ready. Riding readiness can vary from one person to another. Age and

size are not the only factors that help to determine riding readiness.

There are three other factors that you should consider before deciding if

your child is ready to ride.

First, consider your child’s physical ability. A rider must be able to

hold the mini bike up, get on and sit comfortably with both feet on the

ground. The rider must also be able to reach all handlebar controls and

steer the mini bike accurately.

Second, consider your child’s athletic ability. Your child should also be

good at riding a bicycle before riding a mini bike, Determine if your child

is a good judge of speed and distance while riding a bicycle and that

they react with proper foot and hand actions. Any person who does not

have good coordination, balance and agility should not attempt to ride

this mini bike.

Finally, determine your child’s mental maturity. It is imperative that you

are honest with yourself when you answer the following questions: Does

your child think through problems and come to logical conclusions?

Does your child obey the rules when they ride their bicycle? If your child

makes bad judgements, takes unnecessary risks and ignores the rules,

they should not ride this mini bike.

If you have determined that your child is ready to ride please remember

the following points:

• Never let your child ride without a helmet.

• Your child’s safety is your responsibility. Do not take it lightly.

• Never push you child to try things before they are ready.

• Always supervise your child when they are riding.

• Proper maintenance and upkeep of the mini bike is key to safe riding.

Any modications or improper accessories added to the

mini bike with parts that are not manufactured by Motovox can make it

unsafe. Motovox strongly recommends that you do not remove any of the

original equipment or make any modications that alter the design and/or

operation of the mini bike.

IMPORTANT SAFETY INFORMATION IMPORTANT SAFETY INFORMATION

54 SAFETY MESSAGES

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When you operate a mini bike you need to be able to operate the

throttle, brake and other controls without stopping to look at them.

Please study the image below carefully to become familiar with the

function and the location of each control.

Engine Kill Switch

Brake Lever

Foot Pegs

Chain Tensioner

(on chain guard)

Throttle

Pull Start

OPERATING CONTROLS

76 OPERATING CONTROLS

BEFORE STARTING

ENGINE KILL SWITCH

CHOKE LEVER

FUEL SHUTOFF VALVE

RECOIL STARTER

The Engine Kill Switch is used to stop the engine and

must be in the RUN position for the engine to start. It

is located next to the throttle twist grip on the right

handlebar. To switch it to STOP, push the larger button

at the bottom. To switch to RUN, push the smaller

button at the top. The switch will stay in position after

you push it.

Before starting your MBx11, you must be sure that the kill switch is in the ON

position, the choke is in the START position and the fuel valve is in the ON position.

The locations and operation information of each of these controls in shown below.

The Choke Lever is used to start the engine when it

is cold and is located above the air lter. It is used to

restrict the amount of air in the fuel mixture to start

easier and warm up. Flip the lever up to the START

position to start, and then as the engine warms up

move the lever down to the RUN position.

The Fuel Shuto Valve is used to stop the ow to the

carburetor. It should be turned to the ON position to

run and to the OFF position for storage. The fuel shuto

valve is located under the fuel tank and to the rear of

the motor on the right side of the mini bike.

The Recoil Starter is a part of the mini bike that is

used heavily and will tend to wear out quickly if not

used properly. To start the engine, stand over the bike

holding the left hand grip. Using your right hand, pull

on the recoil starter handle gently until you feel some

resistance, which positions the piston at the top of a

compression stroke. Then pull up rmly to spin the

motor, and ease the rope back in place after each pull.

OPERATING CONTROLS

Engine Kill Switch

Choke Lever

Fuel Shuto Valve

OFF ON

Recoil

Start

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BRAKE LEVER KICKSTAND

THROTTLE CHAIN TENSIONER

BRAKE MECHANISM

SPRING-LOADED FOOT PEGS

OIL FILL CAP

The Brake Lever is used to apply braking to the rear

wheel. When you pull the lever back, braking power

is applied to the rear wheel. The harder it is pulled, the

more braking power is applied to the wheel. To release

the front brake, release the front brake lever.

The kickstand is used to keep the mini bike upright

when not in use. It is located on the left side of the

mini bike and can be swung down with your foot and

then the bike leans on it for support.

It is very important to remember to

swing the kickstand up and out of the way when

riding or accidents can occur.

When operating your MBx11 there are some key operating controls that allow you to

operate your mini bike. Their location and operation information is shown below.

1. Brake Lever 2. Throttle 3. Folding Foot Pegs 4. Oil Fill Cap

When operating your

MBx11

there are some key operating controls and components

that allow you to operate your mini bike and perform routine maintenance.

Their location and operation information is shown below.

1. Kick Stand 2. Chain Tensioner 3. Brake Mechanism

The Throttle controls the speed of the engine and is

located in the right grip on the handlebars. To increase

the engine speed, twist the throttle grip toward you,

or downward. To decrease the engine speed, twist

the grip away from you, or upward. The throttle grip is

spring loaded so it will return to the lowest position as

you release it.

The Chain Tensioner is used to keep the proper tension

on the drive chain and is located on the frame, next to

the chain guard. You should have about a half inch of

play in the longest part of the chain, if not, loosen the

set screw and turn the nut clockwise to tighten and

the opposite direction to loosen. Then tighten the set

screw back up to hold the tensioner in place. See page

24 for more details on chain maintenance.

Your MBx11 mini bike is equipped with a rear disc

brake. The brake provides the stopping power to bring

the mini bike safely to a stop and to hold it at a stop

when the engine is running and the bike is trying to

move forward. Refer to the Maintenance Procedures

section for brake adjustment instructions.

The MBx11 is equipped with spring-loaded foot pegs

which allows them to ip out of the way when they

strike an object and reduces the chances of them

being damaged. The foot pegs ip backward and up,

toward the rear of the mini bike. The spring action

allows them to ip back into position automatically.

The Oil Fill Cap is a very important component to know

and understand. It is equipped with a dipstick and is

used to check the oil level in the engine. If the oil level

is not maintained properly, the engine can fail prema-

turely and cause costly repairs.

OPERATING CONTROLS OPERATING CONTROLS

98 OPERATING CONTROLS

Brake Lever

Kickstand

Throttle Chain

Tensioner

Disc

Brake

Roller Axle Bolt

Folding Foot Peg

Oil Fill Cap

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PRE-RIDE CHECKLIST PRE-RIDE INSPECTION

Before you ride you must be certain that you and your mini bike are ready to ride.

Below is your pre-ride checklist. Be sure to review all the topics and determine your

readiness to ride.

Before you ride you must be certain that you and your mini bike are ready to ride.

Below is your pre-ride checklist. Be sure to review all the topics and determine your

readiness to ride.

1. Have you completely read and do you thoroughly understand this

owners manual?

2. Have you found all the safety messages on your mini bike and do

you understand them?

3. Do you understand the location of, and how all the operating

controls on your mini bike work?

4. Are you in good mental and physical condition?

5. Are you drug and alcohol free?

6. Are you wearing a DOT-approved helmet that ts properly?

7. Are you wearing eye protection?

8. Are you wearing sturdy shoes and protective clothing?

Additional suggested protective clothing.

1. Gloves to protect your hands.

2. Sturdy riding boots that support your ankles.

3. Riding pants with knee and hip pads.

4. Riding jersey with elbow pads and chest/shoulder protection.

As a reminder:

Never ride without a helmet. Helmets signicantly reduce the

number and severity of head injuries. An approved DOT motorcycle helmet

is the most important part of your safety gear. Choose one that ts properly

and is snug on your head. Motorcycle dealers can help in selecting a good

quality helmet with proper t.

1. Check tire pressure with a tire gauge. Recommended tire pressure is

10-15psi for both tires.

2. Check rims to make sure they are not bent or damaged.

3. Inspect the engine for oil or fuel leaks.

4. Check engine oil level and add if needed.

5. Check the level of fuel in the gas tank.

6. Check the drive chain to see if it needs to be lubed or tightened.

7. Check the brake to be sure it is working properly.

8. Look over the entire bike for loose nuts and bolts.

9. Check the throttle to be sure it rotates freely and returns to the low

position on its own when released.

10. Be sure that the handlebars turn freely.

Failure to properly maintain your mini bike can lead to a crash

in which you can be seriously injured or killed. Always perform a pre-ride

inspection on your mini bike and keep it in good condition to get the most

out of your Motovox mini bike.

BEFORE RIDING BEFORE RIDING

1110 BEFORE RIDING

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7. Once the engine starts to run, let it warm up by operating the throttle up

and down for 10 to 15 seconds, then move the choke lever to the RUN

position once it starts running smoothly.

8. Be patient and let it warm up a little. Once the engine is warm, the idle will

smooth out and it will be ready to ride.

NOTE: Extended running with the choke fully on will cause the engine to run

poorly and can cause damage to the spark plug and cylinder wall.

If the engine fails to start after repeated attempts, it may mean that it is

ooded with excess fuel. A common indication of a ooded engine is a

strong smell of fuel around the mini bike. Follow the steps below to clear a

ooded engine.

1. Move the engine kill switch to the OFF position.

2. Switch the choke lever to the RUN position.

3. Twist the throttle all the way down to the full open position.

4. Using the pull starter, crank the engine over 10 or 15 times.

5. Move the kill switch back to the ON position.

6. Start the mini bike using the pull starter and NO CHOKE.

To stop the engine, move the kill switch located on the right hand grip to the

OFF position. The engine will stop.

NOTE: Be sure to close the Fuel Valve and lean the bike over onto the kickstand

when done riding.

Before riding this mini bike, be sure that you have read and understand this

entire owners manual up to this point, including the sections that are titled

Important Safety Information and

Before You Ride. Even if you have ridden

other mini bikes in the past, take time to become familiar with how this

mini bike runs and how it handles. Dierent bikes have dierent handling

characteristics. Always practice in a safe area until you feel comfortable with

how this mini bike runs.

For your safety, always avoid running the engine in an enclosed

space with poor ventilation, such as a garage. The mini bike’s exhaust

contains poisonous carbon monoxide which can collect rapidly and cause

illness or death.

Not equipped with lights. Do not ride after dark.

1. Move the engine kill switch to the ON position.

2. Turn the fuel valve to the ON position.

3. If the engine is cold, ip the choke lever up into the START position.

If the engine is warm, you may not need to use the choke at all.

4. Stand over the mini bike and hold the handlebars.

5. Using your right hand, pull the recoil starter handle upward gently

until you feel some resistance, (this positions the piston in the optimal

starting position - at the top of a compression stroke) then pull rmly

to spin the engine. It may take a few tries to get the engine started.

The recoil starter will recoil automatically, but do not let go of the handle

in the extended position and let the rope snap back as damage may

occur. Instead, lower it back to the recoiled position gently.

SAFE RIDING PRECAUTIONS

STARTING THE ENGINE

A FLOODED ENGINE

STOPPING THE ENGINE

The following section of the manual provides some basic information on

how to begin riding your mini bike. We will cover how to start and stop the

engine, how to use the throttle and brake and what you should do when

you nish riding.

BASIC OPERATION BASIC OPERATION

1312 BASIC OPERATION

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This section will cover basic braking technique for your mini bike. To slow

or stop the bike, squeeze the brake lever rmly and smoothly. Gradually

increase your braking pressure as you feel it is needed. The more pressure

you apply to the brake, the more braking power will be applied. When you

come to a full stop, put your feet on the ground rst to avoid tipping over.

Remember that your minibike has a rear brake only, which is more than

adequate for a mini bike of this size. Always think ahead and allow yourself

enough room to stop safely. Just be careful to apply braking carefully to

avoid sending the bike into a skid which will cause you to lose control.

If you apply the brakes too quickly and start to skid, release the brake to

regain control and then apply braking power carefully.

When riding on wet, or loose rocky conditions your braking power can be

reduced greatly and it will be much easier to put the bike into a skid and lose

control. If the surface is wet or loose, you must reduce your speed and allow

more room to stop safely.

Avoid jamming on the brake suddenly or accelerating too quickly as either

of these actions can cause you to lose control of the mini bike.

With the mini bike stopped, switch it o with the kill switch, ip down the

kickstand and lean the bike over on it to park. Position and turn the fuel valve

to OFF. Always park your mini bike on a at surface to avoid tipping over.

If you are going to store the mini bike for an extended period of time, close

the fuel valve with the engine still running until it stops. This will burn all the

fuel out of the carburetor and reduce fuel system problems in the future.

Keeping your mini bike in perfect operating condition is absolutely essential

to your safety. It is also the best way to protect your investment, get maximum

performance, avoid breakdowns and have more fun. To help keep your mini

bike well maintained, the maintenance schedule following will provide you

valuable information that will help you keep your mini bike in excellent and

safe operating condition and avoid injury.

The service intervals in this section are based on average riding conditions.

More frequent service is needed if you subject your mini bike to severe use,

such as competition or riding in unusually wet or dusty conditions.

Improper maintenance of this mini bike or failing to correct a

problem before you ride can cause a crash in which you could be seriously

injured or killed. Always follow the inspection and maintenance recommen-

dations and schedules in this manual.

Remember, proper maintenance of your minibike is the responsibility of the

owner and failure to do so can cause your warranty to be void.

Note to parents: As a parent it is up to you to make sure the mini bike is

properly

maintained and in safe operating condition. For youngsters, learning

how to take

care of a mini bike and perform basic maintenance can be an important part

of their riding experience. However, if you allow a youngster to perform or assist

in any maintenance task, such as lling the fuel tank, you need to provide close

supervision to make sure the task is performed safely.

Make sure the engine is o before you begin any maintenance or repairs.

This will help eliminate the following hazards:

1. Carbon monoxide poisoning from engine exhaust. Be sure

you have good ventilation whenever you have the mini bike running.

2. Burns from hot engine parts. Let the engine and exhaust cool

before you touch them.

3. Injury from moving parts. Do not work on the engine while run-

ning unless instructed by this manual to do so.

Be sure you have all the tools needed and understand the procedure before

starting. Always be careful around gasoline. Keep ames and sparks away.

PARKING AND POST-RIDE INSPECTION

BRAKING TECHNIQUE

1514 BASIC OPERATION

IMPORTANT SAFETY PRECAUTIONS

MAINTAINING YOUR MBx11

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Table of contents

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