Morgana KB2000 User manual
Morgana Systems Limited ▪ United Kingdom ▪ www.morgana.co.uk ▪ Telephone: ( 01908 ) 608888 ▪ Facsimile: ( 01908 ) 692399
KB2000/KB2000S
OPERATOR MANUAL
Operator Instruction Manual
FKS PrintBind KB 2000
Perfect Binder
Glue-Binding-Machine
for
Hot-Melt-
A
dhesive:
Cover-Binding
Padding
C
Issue: 2004 (No:4011120)
(from machine serial number: 0061510411110 upwards)
Please Note:
For any more questions than answered in this manual:
Please contact your supplier.
For clear description and identification of item:
Please name the Section (10 Sections are available) and
please name the paragraph of Section in mind as well.
Sections of this manual:
1. General Information
2. Installation
3. Components & Features
4. Name of each part of machine
. Function of each part.
5. How to handle binding
6. Set up of functions
7. Air-Compressor
8. Accessories
9. Technical Specifications
10. Stand Cabinet (Installation)
Important
1.General Information
Air-Compressor (pump)
The air-compressor (pump with tank) must always be in upright position.
After unpacking, the pump has to be placed in upright position for 30
minutes before switching on! This allows the oil in pump to move in place.
In case pump had been transported and you are not sure about it`s upright
position in transit: Let have rest the pump in upright position for 30 minutes.
During de-installation of pump – prior to any transport - please seal inlets
and outlest of pump with caps. Please follow: Section 7 Air-Compressor in
this manual carefully!
Positioning of FKS PrintBind KB 2000
Place the FKS PrintBind KB 2000 on perfect horizontal level.
In case the FKS stand-cabinet (on rolls) is part of the delivery:
Take care that the stand-Cabinet is positioned on horizontal level as well.
Please follow Section 2. Installation
Warm-Up time of glue
Take in account that it must be allowed to wait 30 to 40 minutes after
switching on the machine to melt the glue up to desired temperature prior
to first binding.
For limited interruption whilst binding a stand-by position can be selected.
(Please follow section 4 and 5.)
2.Installation
Installation of Stand cabinet
The version: “Complete Mounted” please unpack.
It is ready for use.
The version: ”Dismantled to be mounted” …
please unpack and follow the assembly instructions.
These are described on last page of this instruction book.
An assembly instruction can be found in the box of stand cabinet as well.
Installation of: Air-Compressor
Please see important notes in session 1. General Information
and in session 7. Air-Compressor.
Installation of FKS PrintBind KB 2000
Please note session 1. General Information and the following:
Unpack machine, air-compressor and accessory-package.
Place machine on horizontal level / on stand cabinet
Take off transport seals and locking.
Check all components for complete availability.
Follow instruction to assemble, mount, set and adjust in acc. to this
instruction book.
3. Components & Features
1) This perfect binder FKS PrintBind KB 2000 is designed for professional binding results with hot
melt adhesive. The layout of the main components and features are based on professional
standards and state of the art technology.
Special features incorporate unique functions as like as the spine preparation for better glue
penetration into set of papers.
The extremely strong pneumatic operated clamping for paper-set and cover-binding creates perfect
binding results.
Pre-scoring of cover-sheets only is recommended for the upper level of card board qualities.
The heavy duty construction led to a sturdy layout of the machine for constant use and long life time.
The automated operation procedure guarantees equal steps of finishing binding for binding.
The human operator only has to take care for correct loading of papers to be bound and cover to be
positioned in cover-station.
2) The operation procedure concentrates on pushing buttons for simplicity of use.
3) The unique spine preparation consists of a most modern designed Slitting Device in combination
with a Fanning Device which slightly fans the spine (The Fanning Device is not designed for
scuffing the spine!) prior to glue attachment.
4) After clamping the set of papers to be bound in right hand positioned clamp device, the whole
process of binding incorporates the spine preparation, glue attachment and cover clamping onto the
book in one step of operation by simply touch the start-button..
5) This “One-Touch-Operation” enables one operator to achieve up to 320 bindings per hour.
6) Various safety features, devices and functions prevent failures in binding and make sure a high
level of safety to the operator.
Safety hood
for coverage of hot glue-assy area and spine
preparation device.
By lifting up the Safety Hood the clamp action stops
and main drive is out of action..
The glue remains it´s temperature.
If required the paper can be removed from clamp by
touch button on main panel and as well the clamp will
return to home position.
Emergency Stop
To be used in case of any kind of accident. Main
drive will be disengaged.
Further procedure as per description for Safety Hood.
Reset by turning the red head on knob.
Paper Sensor in clamp assy
In paper clamp station prevents clamping
without paper to be bound positioned
between the clamps. Place paper to be
bound close onto back side of clamp.
Keep the sensor clean from paper dust.
Clamp Opening Stop...
…is factory-set to widest position. In case
of serial binding procedure of books with
substantial smaller spine it is
recommended to set the bolt in front more
close to minimize the opening of clamp. A
hexagon screw is fixing the bolt. (A driver is
included in accessory package).
Limiting the clamp opening in acc.to spine
of books enables the operator for easier
loading of paper-sets into clamp assy.
Cover for Slitting/Fanning Device
Is covered by a sliding coverage whilst clamp
is in right position. It opens whilst clamp is
moving across and it closed shortly after by
pass of clamp. It only is allowed to disengage
cover-system by authorized service.
The cover system prevents accidents for
operator.
O
p
en Closed
7) Taking in account and make use of all safety devices it is possible to change the glue.
The reason might be the choice of another type of glue. Never mix up different types of glue!
The factory filled glue can be ordered from supplier.
In case of a wrong set up of temperature for the type of glue in tank the glue might “burn out”.
After very long time of heating without using glue for binding the glue might be overheated.
In both cases the glue must be changed. (Glue only can be changed in melted condition!)
Outlet of Glue-Tank
Place card board box under shut
of outlet. (Steel can might become
hot – plastic can might melt!)
A 10 mm hexagon screw driver is
supplied with the accessory
package for opening the outlet
lock screw.
Release melted glue in card board box.
( Not included in accessory-package.( Use any one.)
Slitting/Fanning-Device is designed that only the upstanding 2 knifes are slitting and bending
the edge of slit! The “round type of saw “must never touch the spine of book!!! The setting is
exactly of level spine for fanning the edges of paper! Function is not scuffing at all!
4. Name of each part of machine
Function of each part.
1. Main Body and sections
Cover Station Glue Station Slitting/Fanning Station Clamp in loading position
Book Thickness Wheel Operator Main Panel
Main Switch
2. Main Switch (panel )
(Positioned on right hand side of machine)
Main Power Supply Switch ON - OFF
Main Fuse (Automatic/Resettable)
Check fuse whilst main power switch
is in OFF position
Slitting/Fanning-Assy-Switch ON - OFF
3. Paper- Clamp-Assy
(In ground position in right hand side location)
Paper Clamp Assy
Back Clamp (bears paper sensor)
Front Clamp
(moves by pneumatic action)
¨
4. Paper- Sensor in Clamp-Assy
Control: Paper loaded – none loaded.
Clamping and start moving of Clamp Assy possible only if paper is loaded.
Back Clamp
Paper Sensor on Back Clamp
Front Clamp (moves for clamping)
This manual suits for next models
1
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