Mooney M20J Installation and user guide

SERVICE

AND

P~HAINTENANCE

MOONEU

BIRCRAFT

CORPORATION

LOUIS

SCHREINER

FIELD,

KERRVIELE,

TEXAS.

78028

ISSUED

DECEMBER,

1998

MANUAL

NUMBER

OLDWILLWAYNE

MOON

AIRCRA~r

COPORATION

KERRVILLE,

TU(AS

VVARNING:

Manufactured

with

1,1,1

Trichloroethane

substances

which

are

determined

harm

public

health

and

environment

destroying

ozone

the

upper

atmosphere.

This

warning

applies

placards

manufactured

Mooney

Aircraft

Corporation

facility

and

installed

the

Mooney

Aircraft

Model(s)

addressed

this

publication.

VVARNING:

Manufactured

with

1,1,1

Trichloroethane

substances

which

are

determined

harm

public

health

and

environment

destroying

ozone

the

upper

atmosphere.

This

warning

applies

certain

adhesives

procured

from

vendors

and

utilized

the

applicable

Mooney

Aircraft

Model(s)

addressed

this

publication.

OLDWILLWAYNE

MOONEY

AIRCRAFT

CORPORATION

M20J

SERVICE

AND

MAINTENANCE

MANUAL

LOG

REVISIONS

ALwovs

destroy

superseded

pages

when

you

Insert

revised

DATE

[IF.

SECTIONS

DATE

SECTIONS

REVISION

AFFECTED

REVISION

AFFECTED

NOTE:

list

effective

pages

will

appear

the

beginning

each

chapter,

~2-98

LOG

REVISIONS

PAGE1

OLDWILLWAYNE

SERVICE

AND

MAINTENANCE

MANUAL

M20J

MOONEY

AIRCRAFT

CORPORATION

LOG

REVISIONS

Always

destroy

superseded

pages

when

you

Insert

revtsed

DATE

SECTIONS

DATE

SECTIDNS

REVISION

AFFECTED

REVISION

AFFECTED

NOT

list

effective

paaes

wl((

appear

thp

beginning

each

chapter,

There

will

black,

vertical

lines

the

edge

the

pages

for

data

that

has

been

changed

added

far

the

current

page

revision.

The

Electrical

Equipment

List

Section

has

been

updated

reflect

the

current

configuration

status

and

there

will

added

electrical

schematics

cover

current

model

year

M20J

aircraft.

Each

page

will

noted

with

applicable

revision

date

the

bottom-center

the

page.

LOG

REVISIONS

12-98

PAGE

OLDWILLWAYNE

MOONEY

AIRCRAFT

CORPORATION

M20J

SERVICE

AND

MAINTENANCE

MANUAL

INTRODUCTION

The

various

groups

contain

major

systems

information

such

flight

controls,

landing

gear,

etc.

The

systems

This

manual

provides

servicing

and

maintenance

are

arranged

numerically

per

GAMA

recommended

information

for

the

Mooney

Model

M20J,

Serial

number

assignment,

suggested,

for

example,

that

Numbers

24-0001

and

ON.

Maintenance

actions

that

"Fuel"

identified

with

the

System/Chapter

number

refer

limited

number

aircraft

will

designated

"28".

The

sequence

numbers,

28-00-00,

refers

serial

number

applicable

airplanes.

The

Part

General

information

the

Fuel

Systems.

Numbers

replacement

repair

parts

should

identified

using

the

Illustrated

Parts

Catalog

(IPC)

SUB-SYSTEM/SECTION

applicable

Model

Serial

Number

aircraft

being

The

major

systems

aircraft

are

broken

down

into

worked

on.

Part

Numbers

can

ordered

through

any

sub-systems.

These

sub-systems

are

identified

the

Mooney

Marketing

Center

(MMC).

See

Section

for

second

element

the

sequence

numbers,

identification

electrical

components.

SECTION,

ie.,

28-20-00.

The

element

-20-

indicates

The

format

and

contents

this

manual

are

prepared

the

distribution

portion

the

fuel

system.

accordance

with

GENERAL

AVIATION

UNIT/SUBJECT

MANUFACTURER’S

ASSOCIATION

(GAMA)

Th,

individual

units

within

sub-system

may

Specification

No.

The

manual

supplemented

with

identified

third

element

the

sequence

wiring

schematics

for

the

various

model

year

airplanes,

numbers,

SUBJECT,

ie.,

28-20-01.

This

number

necessary.

These

are

located

envelopes

the

assigned

the

manufacturer

and

may

not

back

the

manual

texts

pages.

used

depending

upon

the

complexity

the

maintenance

action

recommended.

NOTE

Revisions

this

manual

are

not

automatically

APPLICATION

NUMBERING

SYSTEM

provided

manual

holders.

Holders

these

Mooney

Aircraft

Corporation

the

process

and

other

Mooney

Technical

Publications

revising

all

applicable

technical

publications

the

should

complete

information

YELLOW

GAMA

format.

When

this

effort

completed

any

CARDS

located

the

front

the

Title

Page

publication

concerning

maintenance

aircraft

will

and

send

Mooney

Aircraft

Corporation,

Louis

conform

this

basic

numbering

system.

Any

person

Schriener

Field,

Kerrville,

TX.,

f8028,

Attn:

wishing

information

concerning

the

Fuel

Distribution

Service

Parts

Department.

System

would

refer

the

pages

identified

as,

28-20-00,

any

maintenance

oriented

pubiication.

Notification

sent

known

manual

holders

when

any

These

pages

will

numbered

sequentially

within

each

new

manual

prepared

replace

the

subscription

system

breakdown

the

current

Mooney

series

manual

and

advises

that

revisions

will

sent

aircraft.

Mooney

aircraft

models

become

out.

The

new

issue

manual

will

require

new

complex

the

page

numbers

may

sequentiaily

subscription

service.

additional

Technical

numbered

within

sub-systems.

Publications

are

desired,

contact

the

Service

Parts

Th,

table

contents

the

front

each

Chapter

will

Department

Mooney

Aircraft

Corporation

(830)

provide

list

sub-systems

covered

the

Chapter.

898-0000,

ext

2092

(direct

line

(830)

792-2092).

For

example:

Correspondence

conceming

maintenance

part

numbers

airplane

should

contain

the

aircraft

model

28-00

General

number

and

serial

number.

The

serial

number

appears

28-10

Storage

the

identification

placard

located

the

aft

end,

left

(Tanks,

vents,

repair,

hand

side

the

tailcone

below

the

hoFizontal

stabilizer.

etc.)

28-20

Distribution

ASSIGNMENT

SUBJECT

MATERIAL

(Boost

pumps,

fuel

The

content

this

publication

organized

four

lines,

etc.)

levels:

28-40

Indicating

(Sender

Units,

quantity

Group

gauges,

etc.)

System/Chapter

there

reason

distinguish

between

LEFT

HAND

Subsystem/Section

RIGHT

HAND

fuel

quantity

sending

units

then

the

Unit/Subject

number

would

e~cpanded

28-40-01

(Left

Hand)

GROUP

and

28-40-02

(Right

Hand).

This

concept

will

apply

any

expanded

information

throughout

the

publications.

These

are

primary

divisions

the

manual

that

enable

broad

separation

content,

ie.,

Airframe

systems

Powerplant

systems.

These

groups

are

identified

tabs.

~2-98

INTRODUCTION

Page

OLDWILLWAYNE

SERVICE

AND

MAINTENANCE

MANUAL

M20J

MOONEY

AIRCRAFT

CORPORATION

SUPPLEMENTARV

PUBUCATIONS

The

following

list

Manufadurers

and/or

publications

can

provide

servicing

and

maintenance

information

components

the

Mooney

201,

201LM,

205,

ATS,

MSE,

Allegro

(Model

M20J).

avionics

equipment

Manufadurers

publications

are

listed

due

the

many

configurations

that

can

installed

the

aircraft.

These

can

obtained

from

the

repair

stations

for

particular

avionics

manufadurer.

Publications

available

from

Mooney

Aircraft

Corporation

are

listed

the

Parts

Price

List

and

are

available

through

any

Mooney

Marketing/Service

Center.

publications

various

components

become

available,

they

will

added

the

list

below.

VENDOR

ADDRESSES

PUBUCATIONS

ENGINE

The

following

maintenance

publications

can

obtained

through

TU(TRON

Lycoming

Division,

V\lilliamsport,

PA.,

17701.

Overhaul

Manual

for

TUCTRON

Lycoming

Aircraft

Engines,

Dired

Drive

Models,

Manual

No.

60294-7.

Illustrated

Parts

Catalog

Manual

No.

PC-206

for

TUCI~RON

Lycoming

10´•360

,AIO-360,

HIO-360,

LIO-360

and

TIG-360

series

aircraft

engines.

Operators

Manual

No.

60297-12,

for

TUC~RON

Lycoming

0-360,

HO-360,

10-360,

AIO-360,

LIO-360

and

TIG-360

aircraft

engines.

Service

Bulletins

Specify

model

engine

for

which

maintenance

data

desired.

PROPELLER

McCauley

Propellers

Obtain

publications

from

McCauley

Accessaries

Division,

Cessna

Aircraft

Company,

3535

McCauley

Drive,

Vandalia,

0H1.,45377.

Service

Manual

No.

780630

for

McCauley

C200

series

constant

speed

propellers.

Hartzell

Popellers

Obtain

publications

from

Hartzell

Propeller,

inc.

350

Washington

Avenue,

Piqua,

OH.,

45356.

Blade

Specification

Manual

No.

133-A.

Overhaul

Instrudions

Manual

No.

113-B.

MAGNETO

Bendix

Scintilla

Magneto

Obtain

Service

data

for

Bendix

Series

2000

3000

magnetos

from

Bendix

Corporation,

Electrical

Components

Division,

Jacksonville,

FL.

32245-7880.

FUEL

INJECTOR

Fuel

Injedor

Obtain

sen/ice

data

for

fuel

injedors

from

Precision

Ainnotive,

322e100th

Street,

S.W.

#E,

Everett,

98204

VACUUM

PUMP

Airborne

Division,

Parlcer

Hannifin

Corporation,

711

Taylor

Street,

Box

4032,

Elyria,

OH,

44036,

USA,

Tel.

(216)

284-6300,

Fax

(216)

322-6094

STANDIBY

VACUUM

PUMP

SYSTEMS

AERO-SAFE,

10160

Buffalo

Grove

Rd.,

Fort

Worth,

76101,

(800)

433-5689

ELECTRO-MECH,

2600

So.

Custer,

WSchita,

67217,

(316)

942-3271

SPEED

BRAKES

Precise

Flight,

Inc.,

63120

Powell

Butte

Rd.

Bend.

OR,

97701,

USA,

Tel.

(800)

547-2558.

INTRODUCTION

12-98

Page

OLDWILLWAYNE

MOONEY

AIRCRAFT

CORPORATION

M20J

SERVICE

AND

MAINTENANCE

MANUAL

SYSTEM/CHAPTER,

SUBSYSTENIISECTION

INDEX

GUIDE

SYSTEMI

SUBSYSTEMI

TITLE

CHAPTER

SECTION

RESERVED

GAMA

MAY

i-4

USED

LATER

DATE

TIME

LIMITS/MAINTENANCE

CHECKS

GENERAL

TIME

LIMITS

SCHEDULED

MAINTENANCE

CHECKS

DIMENSIONS

AND

AREAS

GENERAL

LIFTING

JACKING

LEVELING

AND

WEIGHING

LEVELING

TOWING

AND

TAXIING

GROUND

HANDLING

TOWING

TAXIING

PARKING

AND

MOORING

GENERAL

PARKING

MOORING

PLACARDS

AND

MARKINGS

GENERAL

MARKINGS

PLACARDS-

EXTERIOR/INTERIOR

SERVICING

-10

REPLENISHING

SCHEDULED

SERVICING

12-98

INTRODUCTION

Page

OLDWILLWAYNE

SERVICE

AND

MAINTENANCE

MANUAL

M20J

MOONFV

AIRCRAFT

CORPORATION

SYSTEMI

SUBSYSTEMI

TITLE

CHAPTER

SECTION

STANDARD

PRACTICES

AIRFRAME

GENERAL

ENVIRONMENTAL

SYSTEMS

CABIN

VENTILATION

SYSTEM

HEATING

ELECTRICAL

POWER

GENERAL

GENERATION

ELECTRICAL

LOAD

DISTRIBUTION

SEATS

CURRENTLY

NOT

USED

GENERAL

FLIGHT

COMPARTMENT

PASSENGER

COMPARTMENT

CARGO

COMPARTMENT

FLIGHT

CONTROLS

GENERAL

AILERON

SYSTEM

RUDDER

SYSTEM

ELEVATOR

SYSTEM

STABILIZER

TRIM

SYSTEM

WING

FLAP

SYSIEM

MISCELU~NEOUS

FUEL

GENERAL

STORAGE

DISTRIBUTION

DUMP

INDICATING

MISCELLANEOUS

ICE

AND

RAIN

PROTECTION

GENERAL

PITOT

AND

STATIC

PROPELLERS

INTRODUCTION

12-98

Page

OLDWILLWAYNE

MOONEY

AIRCRAFT

CORPORATION

M20J

SERVICE

AND

MAINTENANCE

MANUAL

SYSTEM/

SUBSYSTEM/

TITLE

CHAPTER

SECTION

LANDING

GEAR

GENERAL

MAIN

LANDING

GEAR

AND

DOORS

NOSE

LANDING

GEAR

AND

DOORS

U(TENSION

AND

RETRACTION

WHEELS

AND

BRAKES

STEERING

POSITION

AND

WARNING

MISCELLANEOUS

LIGHTS

GENERAL

INTERIOR

LIGHTS

MAINTENANCE

PRACTICES

U(TERIOR

LIGHTS

MAINTENANCE

PRACIICES

NAVIGATION

GENERAL

PITOT

STATIC

AIR

PRESSURE

SYSTEM

DIRECTIONAL

GYRO

COMPASS

OXYGEN

GENERAL

VACUUM

GENERAL

DISTRIBUTION

INDICATING

ELECTRICAL

PANELS

AND

COMPONENTS

GENERAL

INSTRUMENT

AND

CONTROL

PANELS

ELECTRICAL

AND

ELECTRON

ICS

EQUIPMENT

RACKS

12-98

INTRODUCTION

Page

OLDWILLWAYNE

SERVICE

AND

MAINTENANCE

MANUAL

M20J

MOONEY

AIRCRAFT

CORPORATION

SYSTEMI

SUBSYSTEM/

TITLE

CHAPTER

SECTION

STRUCTURES

GENERAL

STRUCTURAL

REPAIR

GENERAL

DOORS

GENERAL

CABIN

DOOR-

MAINTENANCE

PRACTICE

BAGGAGE

COMPARTMENT

DOOR-

MAINTENANCE

PRACTICE

FUSEV~GE

GENERAL

MAIN

FRAME

AUXILIARY

STRUCTURE

PLATES/S~IN

ATTACH

FITTINGS

FILLETS/FAIRINGS

STABILIZERS

GENERAL

HORIZONTAL

STABILIZER

ELEVATOR

VERTICAL

STABILIZER

RUDDER

WINDOWS

GENERAC

WINDSHIELD

CABIN

WINDOWS

PLU(IGLASS

DRILLING

WINGS

GENERAL

PLATES/SKINS

ATTACH

FITTINGS

FLIGHT

SURFACES

INTRODUCTION

12-98

Page

OLDWILLWAYNE

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