Montezuma BK3605UC User manual

OWNER'S MANUAL

36" 5-DRAWER

UTILITY CART

3605UC

www.montezumastorage.com

LIFE ORGANIZED

Montezuma is committed to helping you succeed in both your work

and personal life by being organized, prepared and equipped with

the right tools, gear and home supplies at your finger tips.

We are here to ensure that your life is organized.

Thank you for your purchase of this Montezuma Utility Cart.

ATTENTION

TO REDUCE THE RISK OF INJURY, THE USER MUST READ AND

UNDERSTAND THIS INSTRUCTION MANUAL BEFORE USING THIS

PRODUCT FOR THE FIRST TIME. SAVE THESE INSTRUCTIONS FOR

FUTURE REFERENCE.

Fill in the following information and retain

this owner's manual for future reference:

MODEL(S):

DATE OF PURCHASE:

PLACE OF PURCHASE:

RECEIPT NO:

SPECIFICATIONS

MAXIMUM PRODUCT WEIGHT (INCLUDING CONTENTS): 600 lb (272 kg)

MAXIMUM DRAWER WEIGHT: 100 lb (45 kg)

OVERALL DIMENSIONS:

36-3/4" W x 18-1/8" D x 37" H

(93.2 cm W x 46 cm D x 91.3 cm H)

NET WEIGHT: 158 lb (71.67 kg)

INSIDE DRAWER DIMENSIONS:

REF DIMENSIONS QTY

A32-5/8" W x 15-3/4" D x 4-3/4" H

(82.74 cm W x 39.76 cm D x 12.22 cm H) 2

B32-5/8" W x 15-3/4" D x 1-7/8" H

(82.74 cm W x 39.76 cm D x 4.72 cm H) 3

PARTS LIST

15 14

x x x

The keys are taped

to the top drawer.

To order replacement parts, email service@montezumastorage.com or call 1-800-459-

4409 (Monday–Friday, 8:00 am–4:30 pm, CST). Have the part number and quantity

ready. Replacement keys may be ordered using the code that appears on the face of

the lock. Not all parts are covered under warranty. Those parts not covered can be

purchased.

REF DESCRIPTION PART NUMBER QTY

1 M6 x 16 mm Hex Bolt 301206 4

2Side Handle 360501 1

3Swivel Caster 502001 2

4Rigid Caster 502002 2

5Washer 608060 16

6Spring Washer 608061 16

7 Slide Set 360505 5

8 Drawer Liner 360502 5

9Lock and Key (1301–1313) 608001 1

10 Support Post 306510 4

11 Bracket 360508 8

12 Tray Liner 360503 1

13 Work Top 360506 1

14 M6 x 16 mm Hex Pan Head Bolt 480616 48

15 M6 Hex Nut 480632 32

16 M10 x 30 mm Hex Bolt 103024 16

HANDLE INSTALLATION

NOTE: Assemble the handle first to make it easier to move the cart.

Position the handle over the holes in the cart and attach with the M6 x 16 mm hex bolts

provided. Tighten securely.

BOTTOM TRAY

INSTALLATION

CAUTION: Two or more people are required to lay down or stand up the service cart.

Use the side handles for assistance. DO NOT stand in front of or behind the product

during this process. Lock drawers before proceeding.

Carefully lay the service cart on its back, with a soft mat underneath for protection.

Attach each support post to the bottom of the service cart with two brackets, using four

M6 x 16 mm hex pan head bolts and M6 hex nuts per bracket.

Once all four support posts are attached to the service cart, attach the bottom tray to the

other ends of the support posts using M6 x 16 mm hex pan head bolts.

CASTER INSTALLATION

While the service cart is still lying on its back, position the two swivel casters on the

bottom, on the same side as the handle. Insert four M10 x 30 mm hex bolts through

spring washers and washers, then through each caster and into the bottom of the service

cart. Tighten securely.

Repeat for the two rigid casters on the other side of the service cart.

RAISE AND RELEASE

DRAWER FRONTS

These units are equipped with raise and release drawer fronts. To open, lift up on the

drawer front while pulling towards you. To close, shut the drawer firmly until the latch

engages.

If the drawer does not stay closed, the hook may be bent, or it may be rubbing against the

drawer slides. To fix this problem, lightly bend the hook until the drawer will engage in the

slide.

DRAWER REMOVAL

Pull the drawer out so that it’s almost fully extended. Push up on the black release lever

on one side, while pushing down on the black release lever on the other side. While

holding the levers in these positions, pull the drawer outward until it is released from the

drawer slide.

ONE SIDE – PUSH UP OTHER SIDE – PUSH DOWN

DRAWER REPLACEMENT

Extend the drawer slides from the unit. Insert the brackets on each side of the drawer

into the slots in the slides, being careful that they are properly positioned. Once properly

inserted, completely close the drawer to set the slides in position.

MAINTENANCE

Periodically clean the drawer fronts, drawer trim, and other surfaces with mild detergent

and water.

Lubricate the casters with high quality bearing grease (annually/yearly).

Lubricate the slides (twice a year) with a product like WD40 or other quality lubricant.

This is especially true as the temperature decreases, which can cause the bearing to

become stiff.

Grease and oil can be removed with most standard cleaning fluids. For safety, use a

nonflammable cleaning fluid.

SAFETY

Do not attempt to lift the unit by its side handles using chains, ropes or other lifting

devices. The side handle could fail, which may cause personal injury or damage to the

product.

Lock the drawers before moving this product. The drawers could come open and make

the product unstable and tip, which may cause personal injury or product damage.

DO NOT stand on this product or lean on the drawers or work surface.

WEAR SAFETY GLASSES when removing or repositioning the slides. The tool could

slip, which may cause personal injury.

When moving this product, do not pull it. Push the product to prevent personal injury.

USE THE BRAKES when not moving this product. This will prevent the product from

rolling, which may cause personal injury or product damage.

BE CAREFUL when opening more than one drawer. The product could become unstable

and tip, which may cause personal injury or product damage.

DO NOT mount this product on a truck bed or any other moving object. This may cause

personal injury or product damage.

Secure this product properly before moving it with a forklift.

DO NOT tow with power equipment. The product could tip, which may cause personal

injury or product damage.

DO NOT alter this product in any manner. For example, do not weld external lockbars or

attach electrical equipment. This may cause product damage or personal injury.

Keep the product on level surfaces. The product could become unstable and tip if stored

or moved on an uneven surface, which may cause personal injury or product damage.

DO NOT attach or mount this product to a vehicle. Mounting this product to any vehicle

in any manner will void warranty.

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