Molex 64000-0041 User manual

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64000-0041 Manual Press

Doc. No. 64000-0041 Release Date: 09/24/02 UNCONTROLLED COPY Page 1 of 3

Revision: A Revision Date:09/24/02

Figure 3

RIBS

HOUSING ASSY

LOCKING

LATCHES

LOCKING

TABS

COVER ASSY

Figure 2

WIRE LOCAT0R

S

L

O

T

S

STRAIN RELIEF RIB

COVER ASSEMBLY

(BOTTOM FACING

UPWARD)

CABLE

JACKET

Operating Instruction Sheet

For 64000-0041 (Manual Press)

For SC Power Connector

Product No. 19403-0011

FEATURES

• Ratchet mechanism to insure full stroke.

• Adjustable termination height.

• Reversible for right or left hand operation.

• Dedicated tooling for quality assembly.

SCOPE

Self-Contained Power Connector Assembly for 14 AWG stranded wire. This connector is designed exclusively for Coleman

Cable E54864-H SEOPRENE 105 14 AWG 3/C SEOOW (UL) 600 V. –50°C to 105°C CSA LL39753-H STOOW (TPE).

OPERATION

1. Strip cable jacket and pre-form the wires as shown in Figure 1.

2. Position the clear cover (bottom facing upward) as shown in Figure 2.

3. Position wires into locator slots. Be certain to place black wire in slot marked BLK, green wire in slot marked GRD, and the white

wire in the third slot. Upon final positioning of all wires, be certain the end of the cable jacket is a minimum of .06” past the

second strain relief rib as shown in Figure 2.

CABLE JACKET

WHITE WIRE Figure 1

GREEN WIRE

1.00” BLACK WIRE

1.00”

Figure 4

64000-0041 Manual Press

Doc. No. 64000-0041 Release Date: 09/24/02 UNCONTROLLED COPY Page 2 of 3

Revision: A Revision Date:09/24/02

4. Position the housing assembly over the cover with the ribs

in the housing aligned between the latches as shown in

Figure 3. Push the two halves together until the locking

tabs engage as shown in Figure 4.

5. Place the connector assembly on the anvil. Position the

connector mounting holes onto the locator pins as shown

in Figure 5.

6. With connector in position as shown in Figure 6, pull the

ram handle from the full up position to the full down

position and return.

7. Remove terminated connector assembly by lifting straight

up to disengage connector from locator pins.

Note: Also see Document No. 11-32-8186 for operation and maintenance for Part No. 11-31-6356 (AM-60026) Manual

Assembly Press.

Molex Application Tooling Group

1150 E. Diehl Road

Naperville, IL 60563

(630) 969-4550; FAX (630) 505-0049

SC POWER

CONNECTOR LOCAT0R

PINS

PUSHER

Figure 5

MOUNTING

HOLES

ANVIL

MANUAL

PRESS

SC POWER

CONNECTOR

Figure 6

64000-0041 Manual Press

Doc. No. 64000-0041 Release Date: 09/24/02 UNCONTROLLED COPY Page 3 of 3

Revision: A Revision Date:09/24/02

PARTS LIST

*UFN 0SEFS/P &OHJOFFSJOH/P %FTDSJQUJPO 25: /PUFT1BSU

  .BOVBM1SFTTXJUI5PPMJOH 3&'

'JH

1 64000-0043 64000-0043 Anvil- 1



2 64000-0044 64000-0044 Pusher 1



3 11-31-6356 AM60026-50 Manual Assembly Press (Press Only) 1

4 11-31-7151 AM60037-5 Latch 1



5 11-31-7152 AM60037-6 Latch spring 1



6 11-32-6818 AM63240Q01 Adapter Body 1



7 N/A N/A #8-32 by 5/8”Lg. SHCS 3



8 N/A N/A M3 by 6.0mm Lg. SHCS 1



9 N/A N/A 1/8 by 3/4”Lg Dowel Pin 2



10 N/A N/A 1.5 by 6.0mm Lg. Roll Pin 1



64000-0045 64000-0045 Tool Kit (All Items except Item 3) 0

** The following purchased parts are available from an Industrial supply company such as MSC 1-800-645-7270.

Figure 7

5

7

8 4

9

6

3

(2)

(2)

2

1

7

10