MK Diamond Products TX-3 Application guide

6.23.2008

TX-3

TILE SAW

OPERATION & PARTS MANUAL

www.mkdiamond.com

MK Diamond Products, Inc.

Caution: Read all safety and operating instructions before

using this equipment. This manual MUST accompany the

equipment at all times.

Revision 100

TX-3 NOTE PAGE

TX-3 TILE SAW

TABLE OF CONTENTS

SAFETY

Safety Message/Alert Symbols

Safety Warnings

Hazard Symbols

Rules for Safe Operation

Electrical Requirements and Grounding Instructions

Operation & Safety Decals

PRODUCT SPECIFICATIONS

Product Speciﬁcations

INSPECTION & START-UP

Unpacking

Setup and Adjustments, Blade Alignments and Blade Depth Adjustments

45º Miter Adjustment

Blade Vertical Adjustment

Linear Guide Bar Adjustment

Misting System Setup

OPERATION

Saw Setup

Miter Cuts

Plunge Cuts

MAINTENANCE

Blade Replacement and Motor Bushes Adjustment

Filter Replacement

Misting Pump Replacement

Wiring Diagram

GENERAL PRODUCT INFORMATION

Parts Lists

Note Page

Accessories, Ordering and Return Information

Contact Information and Limited Warranty

PAGE NO.

7-8

9-10

18-19

24-25

28-46

TX-3 TABLE OF CONTENTS

TX-3 SAFETY

Safety precautions should be followed at all times when operating this equipment. Failure to read and

understand the Safety Precaution and Operating Instructions could result in injury to yourself and others.

This Operation and Parts Manual has been developed to provide complete instructions for the safe and

efﬁcient operation of the TX-3 Tile Saw.

Before using this machine, ensure that the person operating the machine has read and understands

all instructions in this manual.

SAFETY MESSAGE / ALERT SYMBOLS

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded

by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.

WARNING

You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.

CAUTION

You CAN be INJURED if you do not follow directions. It may also be used to alert

against unsafe practices.

NOTICE

You can cause PROPERTY DAMAGE to your machine if you don’t follow directions.

Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury.

Other important messages are preceded by the word NOTICE.

The safety labels should be periodically inspected and cleaned by the user to maintain good legibility at a safe

viewing distance. If the label is worn, damaged or illegible, it should be replaced, contact MK Diamond or your

dealer for replacement.

TX-3 SAFETY

SAFETY WARNINGS

SILICA DUST WARNING:

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition

may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay,

granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline

silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other

authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such

materials, always follow respiratory precautions.

CALIFORNIA PROPOSITION 65 MESSAGE:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain

chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead, from lead-based paints

• Crystalline silica, from bricks and cement and other masonry products

• Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:

http://www.osha-slc.gov/sltc/silicarystalline/index.html

http://www.oehha.org/prop65/out_of_date/6022kLstA.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce your

exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment,

such as those dust masks that are specially designed to ﬁlter out microscopic particles.

TX-3 SAFETY

Potential hazards associated with the TX-3 Tile Saw operation will be referenced with Hazard Symbols which

appear throughout this manual, and will be referenced in conjunction with Safety Message/Alert Symbols.

NEVER operate equipment with covers, or guards removed. Keep ﬁngers, hands, hair and

clothing away from all moving parts to prevent injury.

ALWAYS place the power ON/OFF switch in the OFF position when the TX-3 is not in use.

ALWAYS wear approved eye protection.

HAZARD SYMBOLS

ON / OFF

ALWAYS wear approved respiratory protection.

ALWAYS read this Owner’s Manual before operating the machine.

ALWAYS avoid inhalation of and skin contact with silica dust and/or mist.

ALWAYS use caution around gears. Keep ﬁngers, hands, hair and clothing away from all moving

parts to prevent injury.

NEVER touch the power cord with wet hands or while standing in water when it is connected

to a power source.

NEVER operate the machine in an explosive atmosphere or near combustible materials.

• DO NOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steeltoed boots

and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the inﬂuence or drugs or alcohol.

Whenever necessary, replace nameplate, operation and safety decals when they become difﬁcult to read.

ALWAYS check the machine for loose bolts before starting.

• ALWAYS wear proper respiratory (mask) hearing and eye protection

equipment when operating this machine.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry

location out of the reach of children.

• NEVER leave the machine unattended. Turn off electric motor when unattended.

CAUTION must be observed while servicing the machine. Rotating parts can cause injury if contacted.

Ensure that any electrical extension cord is protected against damage. Always ensure that the electrical

extension cord is not trapped underneath the machine. When using an extension cord, be sure to use one

heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line volt-

age that will result in a loss of power and overheating. The Table shown on page 11 shows the correct AWG

size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heaviest gage.

The smaller the gage number, the heavier the cord.

DO NOT allow extension cord to come into contact with water or ﬂuids. DO NOT spray water onto electric motor.

• NEVER operate the machine in an explosive atmosphere.

Before starting the machine, check that all guards are in position and correctly ﬁtted.

Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts.

ALWAYS ensure that the machine is on level ground before using.

DO NOT overreach. Keep proper footing and balance at all times.

•

TX-3 SAFETY

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to

be operated by trained and qualiﬁed personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the TX-3 Tile Saw.

GENERAL SAFETY

•

DANGER

RULES FOR SAFE OPERATION

ON / OFF

TX-3 SAFETY

•

NEVER stand on the tool. Serious injury could occur if a power tool is tipped, or if a cutting tool is

unintentionally contacted.

Become familiar with the controls of the machine before operating.

ALWAYS secure work. Clamps or a vise should be used to hold work whenever practical. Keeping your

hands free to operate a power tool is safer.

ALWAYS disconnect AC power plug from power source before moving or servicing the machine.

NEVER leave a tool running unattended. Do not leave a tool until it comes to a complete stop. ALWAYS

turn a power tool OFF when leaving the work area, or when a cut is ﬁnished.

Make sure the OFF/ON power switch on the electric motor is always in the OFF position before inserting

the machine’s power plug into an AC receptacle.

Operate electric motor only at the speciﬁed voltage indicated on the nameplate.

NEVER disconnect any “emergency or safety devices”. These devices are intended for operator safety.

Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection

of any of these devices will void all warranties.

Unauthorized equipment modiﬁcations will void all warranties. Manufacturer does not assume responsibility

for any accident due to equipment modiﬁcations.

NEVER use accessories or attachments, which are not recommended by MK Diamond for this equipment.

Damage to the equipment and/or injury to user may result.

•

NEVER lubricate components or attempt service on a running machine.

Keep the machinery in proper running condition.

Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be

carefully checked to determine if it would operate properly and perform its intended function. Always

check moving parts for proper alignment or binding. Check for broken parts and mountings and all other

conditions that may affect the operation of the power tool. A guard, or any damaged part, should be

properly repaired or replaced.

MAINTENANCE SAFETY

WARNING

Never use this machine with any cutter designed for wood working.

•

Wear eye protection.

Disconnect saw before servicing, when changing cutting blades and cleaning.

Use tool only with smooth edge cutting blades free of openings and grooves.

Replace damaged cutting blade before operating.

TILE SAW SAFETY

WARNING

In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols

should be followed at all times!

In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to

reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding

conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and

grounded in accordance with all local codes and ordinances.

•

TX-3 SAFETY

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS

WARNING

Do not modify the plug provided – if it will not ﬁt the outlet; have the proper outlet installed by a qualiﬁed

electrician.

Improper connections of the equipment-grounding conductor can result in a risk of electric shock. The

equipment-grounding conductor is the insulated conductor that has an outer surface that is green, with or

without yellow stripes. If repair or replacement of the electric cord or plug is necessary, do not connect

the equipment-grounding conductor to a live terminal.

Check with a qualiﬁed electrician or service personnel if the grounding instructions are not completely

understood, or if in doubt as to whether the tool is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the

tool’s plug.

Repair or replace a damaged or worn cord immediately.

WARNING

This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A of

Figure 1. The tool has a grounding plug that looks like the plug illustrated in Sketch A of Figure 1. A temporary

adapter, which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a

2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary adapter

should be used only until a properly grounded outlet can be installed by a qualiﬁed electrician. The green-

colored rigid ear, lug, and the like, extending from the adapter, must be connected to a permanent ground such

as a properly grounded outlet box.

NOTE: Use of a temporary adapter is not permitted in Canada.

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Fig. 1 Circuit and Adapter Information

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To reduce the risk of electrocution, keep all connections dry and off the ground.

A Ground Fault Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this

machine. Receptacles are available having built-in GFCI protections and may be used for this measure of safety.

When using an extension cord, the GFCI should be installed closest to the power source, followed by the

extension cord and lastly, the machine.

TX-3 SAFETY

WARNING

The pump requires a GFCI. To reduce risk of electric shock when operating the machine with the pump

plugged into the 3-pole receptacle on the motor, connect the saw to a GFCI outlet. See the pump manual and

informational tags enclosed separately for all pump information.

Fig. 2 Drip Loop Information

To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one side of

a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A “drip loop,”

shown in Figure 2, should be arranged by the user to properly position the power cord relative to the power source.

The “drip loop” is that part of the cord below the level of the receptacle, or the connector, if an extension

cord is used. This method of positioning the cord prevents the travel of water along the power cord and

coming in contact with the receptacle.

If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker that

supplies power to the tool. Then unplug and examine for presence of water in the receptacle.

WARNING

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