MK Diamond Products PX-3 Application guide

PX-3 PAVER EXTREME

DRY PAVER SAW

OPERATION & PARTS MANUAL

www.mkdiamond.com

MK Diamond Products, Inc.

Caution: Read all safety and operating instructions before

using this equipment.This manual MUST accompany the

equipment at all times.

03.29.2009

Revision 101

Manual Part No. 160445

PX-3 PAVER EXTREME NOTES

MK DIAMOND PX-3 PAVER EXTREME

SAFETY

Safety Message/Alert Symbols 4

Safety Warnings 5

Hazard Symbols 6

General Safety 7-8

Electric Motor Safety 9

Electrical Requirements and Grounding Instructions 10-11

Operation & Safety Decals 12-13

PRODUCT SPECIFICATIONS

Specications 14

INSPECTION & SET-UP

Unpacking & Contents 15

Assembly & Setup 17-18

OPERATION

Chop & Cross Cutting 19

Rip & Angle Cutting 20

MAINTENANCE

Clean Up 21

Blade Dressing 23

Blade Change 24

Motor Brush Change 25

GENERAL PRODUCT INFORMATION

Parts List: Final Assembly 27-29

Accessories 31

Ordering Information 32

Contact Information and Limited Warranty 33

PAGE NO.

PX-3 PAVER EXTREME TABLE OF CONTENTS

Safety precautions should be followed at all times when operating this equipment. Failure to read and

understand the Safety Precaution and Operating Instructions could result in injury to yourself and others.

This Operation and Part Manual has been developed to provide complete instructions for the safe and

efcient operation of the MK 1080 Paver Saw.

Before using this saw, ensure that the person operating the equipment has read and

understands all instructions in this manual.

SAFETY MESSAGE / ALERT SYMBOLS

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is

preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.

WARNING

You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.

CAUTION

You CAN be INJURED if you do not follow directions. It may also be used to

alert against unsafe practices.

NOTICE

You can cause PROPERTY DAMAGE to your machine if you don’t follow directions.

Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury.

Other important messages are preceded by the word NOTICE.

The safety labels should be periodically inspected and cleaned by the user to maintain good legibility at a

safe viewing distance. If the label is worn, damaged or illegible, it should be replaced. Contact MK Diamond or

your dealer for replacement.

PX-3 PAVER EXTREME SAFETY

SAFETY WARNINGS

SILICA DUST WARNING:

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition

may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay,

granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline

silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other

authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such

materials, always follow respiratory precautions.

CALIFORNIA PROPOSITION 65 MESSAGE:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain

chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

•Lead, from lead-based paints

•Crystalline silica, from bricks and cement and other masonry products

•Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources:

http://www.osha.gov/SLTC/silicacrystalline/index.html

http://www.oehha.org/prop65/out_of_date/6022kLstA.html

Your risk from these exposures varies depending on how often you do this type of work.To reduce your

exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment,

such as those dust masks that are specially designed to lter out microscopic particles.

PX-3 PAVER EXTREME SAFETY

Potential hazards associated with the MK 1080 Paver Saw will be referenced with Hazard Symbols which

appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

NEVER operate equipment with covers, or guards removed.

ALWAYS place the power ON/OFF switch in the OFF position when the MK 1080 Paver Saw

is not in use.

ALWAYS wear approved eye protection.

HAZARD SYMBOLS

ON / OFF

ALWAYS wear approved respiratory protection.

ALWAYS read this Owner’s Manual before operating the machine.

ALWAYS avoid inhalation of and skin contact with silica dust and/or mist.

ALWAYS use caution around gears. Keep ngers, hands, hair and clothing away from all moving

parts to prevent injury.

DO NOT touch hot engine components while the machine is running or immediately after

operating.

NEVER touch the power cord with wet hands or while standing in water when it is connected

to a power source.

NEVER operate the machine in an explosive atmosphere or near combustible materials.

 •DONOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the inuence of drugs or alcohol.

Whenever necessary, replace nameplate, operation and safety decals when they become difcult to read.

   •ALWAYS wear proper respiratory, hearing and shatterproof eye protection.

NEVER operate this equipment without protective clothing and steel toed boots.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry

location out of the reach of children.

 •NEVER leave the machine unattended.Turn off electric motor when unattended.

CAUTION must be observed while servicing the machine. Rotating parts can cause injury if contacted.

Ensure that any electrical extension cord is protected against damage. ALWAYS ensure that the electrical

extension cord is not trapped underneath the machine.

DO NOT allow extension cord to come into contact with water or uids. DO NOT spray water onto electric motor.

 •NEVER operate the machine in an explosive atmosphere.

Before starting the machine, ALWAYS check that all guards are in position and correctly tted. Check the

machine for loose bolts before starting.

Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts.

ALWAYS ensure that the machine is on level ground before using.

Become familiar with the controls of the machine before operating.

•

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to

be operated by trained and qualied personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the PX-3 Paver Saw.

GENERAL SAFETY

•

DANGER

RULES FOR SAFE OPERATION

ON / OFF

PX-3 PAVER EXTREME SAFETY

ALWAYS disconnect AC power plug from power source before moving or servicing the machine.

Make sure the OFF/ON power switch on the electric motor is always in the OFF position before inserting

the machine’s power plug into an AC receptacle.

Operate electric motor only at the specied voltage indicated on the nameplate.

NEVER disconnect any “emergency or safety devices”.These devices are intended for operator safety.

Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection

of any of these devices will void all warranties.

Unauthorized equipment modications will void all warranties. Manufacturer does not assume responsibility

for any accident due to equipment modications.

NEVER use accessories or attachments, which are not recommended by MK Diamond for this equipment.

Damage to the equipment and/or injury to user may result.

The PX-3 Paver Saw is designed to be used only with approved diamond cutters.

•

•

•

•

NEVER lubricate components or attempt service on a running machine.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts, or missing decals.

MAINTENANCE SAFETY

WARNING

DO NOT use woodcutting, or carbide blades on this machine! Use O N LY Diamond blades on machine. Use

machine only to cut tile and masonry products. DO NOT use machine to cut wood or wood products.

PX-3 PAVER EXTREME SAFETY

ELECTRIC MOTOR SAFETY

For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet

furnished with the electric motor.

Protect the electric motor from dust as much as possible and keep ventilating openings clean.

Electric Motor Connection

ALWAYS make certain that the power source required for the electric motor is correct and always use the

correct NEMA conguration plug. Motors can burn out when the line voltage falls 10% below the voltage rat-

ing of the motor. Failure to use proper voltage will cause the motor to overheat. Make certain that the correct

size grounded (3-wires) extension cord is used. See the table below.

•DONOT spray water on the electric motor. Do not touch the plug with wet hands.To reduce

the risk of electrocution, keep all connections dry and off the ground.

•DONOT operate electric motor in an explosive environment.

CAUTION

NOTICE

Most Motor Problems are caused by improper

voltage and extension cords. Cord should be

one-piece and short as possible. Cord

selection should match the following table.

1-2 H.P.

25’

50’

75’

100’

150’

250’

Max. Cord Length

No. 12 Wire

No. 10 Wire

No. 8 Wire

115v 230v

Fig. 1 Extension Cord Table

WARNING

Use only extensions cords that are intended for outdoor use. These extension cords are identied by a

marking “Acceptable for use with outdoor appliances; store indoors while not in use.” Use only extension

cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords.

Examine extension cords before using and replace if damaged. Do not abuse extension cords and do not yank

on any cord to disconnect. Always disconnect the extension cord from the receptacle before disconnecting

the product from the extension cord.

WARNING

To choose the proper extension cord:

•

Locate the length of extension cord needed in

table to the right.

Once the proper length is found, move down the

column to obtain the correct AWG size required

for that length of extension cord.

Use of undersize extension cords result in low voltage to the motor that can result in motor burnout and

premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low

voltage condition, through the use of undersized extension cords will be repaired or replaced totally at the

customers expense. There will be no warranty claim.

PX-3 PAVER EXTREME SAFETY

In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols

should be followed at all times!

In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to

reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding

conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and

grounded in accordance with all local codes and ordinances.

•

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS

WARNING

Do not modify the plug provided – if it will not t the outlet; have the proper outlet installed by a qualied

electrician.

Improper connections of the equipment-grounding conductor can result in a risk of electric shock. The

equipment-grounding conductor is the insulated conductor that has an outer surface that is green, with or

without yellow stripes. If repair or replacement of the electric cord or plug is necessary, do not connect

the equipment-grounding conductor to a live terminal.

Check with a qualied electrician or service personnel if the grounding instructions are not completely

understood, or if in doubt as to whether the tool is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the

tool’s plug.

Repair or replace a damaged or worn cord immediately.

WARNING

This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A of

Figure 2. The tool has a grounding plug that looks like the plug illustrated in Sketch A of Figure 2. A temporary

adapter, which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a

2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary adapter

should be used only until a properly grounded outlet can be installed by a qualied electrician. The green-

colored rigid ear, lug, and the like, extending from the adapter, must be connected to a permanent ground such

as a properly grounded outlet box.

NOTE: Use of a temporary adapter is not permitted in Canada.

Grounding

Means

(A)

Metal Screw

Cover of

Grounded

Outlet Box

(D)

ADAPTER

Grounding

Pin (B)

Fig. 2 Circuit and Adapter Information

PX-3 PAVER EXTREME SAFETY

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