MK Diamond Products MK-101 User manual

04.2011

MK-101 TILE SAW

OWNERS MANUAL, PARTS LIST &

OPERATING INSTRUCTIONS

www.mkdiamond.com

Caution: Read all safety and operating instructions

before using this equipment. This owner’s manual

MUST accompany the equipment at all times.

Revision 101

Manual Part# 153754

MK-101 EXPLODED VIEW AND PARTS LIST

ITEM DESCRIPTION QTY PART #

A ACCESSORIES - -

A1 CARTON, ACCESSORY PACK, 101 1 153366

A2 FOAM, ACCESSORY PACK CARTON 1 154022

A3 WRENCH, 15/16 CLOSED END 1 134684

A4 GUARD, SPLASH 1 160310

A6 WINGSCREW, 1/4-20 X 1/2 1 151888

A7 WASHER, 1/4 SAE FLAT 1 151915

A8 PUMP, WATER, G-150A 1 151271

A9 FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 1 128397

A10 HOSE, VINYL, 1/4 ID 6’ 132951

A11 CLAMP, FLOW, 1/4-1/2 1 154394

A13 RIP GUIDE, LARGE DIE CAST (COMP) 1 159751

A14 MITER, LARGE BULLNOSE (COMP) 1 153201

A15 GUIDE, DUAL FLAT 45 (COMP) 1 134577

A16 PROTRACTOR, TILE SAW 1 159429

A17 DRESSING STICK, 8 X 2 X 1, 60 GRIT 1 152792-RW

A18 EXTENSION, 2.25 X 3/4 DIA. BELT GUARD 1 155711

A19 CORD, TWIST-LOCK GFCI, 120V/15A 1 157421

A20 OWNER’S MANUAL, MK-101 1 153754

A21 CARD, MK WARRANTY REGISTRATION 1 155037

A22 LABEL, DO NOT RETURN 1 157063

A23 SELL SHEET, TILE ACCESSORY 1 156915

A24 STAND, FOLDING, UNIVERSAL, W/CARTON (156035) 1 151889

A25 BLADE, MK-100, 10 X 060 X 5/8 1 154380

A26E TAG, SERIAL NUMBER, BLANK 1 157500

A27 PLUG, 10A AUSTRALIA 1 156267

A28 CORD, L5-15X25’ EXTENSION 1 158111

A29 MITER, SMALL BULLNOSE (COMP) 1 134585

A30 CLIP, TABLE LOCK, 30 DEG 1 160331-1

A31 CLIP, TABLE LOCK, 50 DEG 1 160331-3

A32 DRIVE SCREW, ROUND HEAD, #7 X 5/16 2 157849

A33 HOLDER, TOOL ACCESSORY 1 160155

A34 LID, ACC HOLDER DRESSING STICK-CLEAR 1 160156

A35 LID, ACC HOLDER MANUAL-CLEAR 1 150512

A36 CLAMP, HOLDING, PUMP 1 162054

A37 SCREW, WING, 1/4-20X1/2 2 151888

A38 NUT, HEX, 1/4X20 2 151893

C FRAMES - -

C1 FRAME, 101 1 153003

MK-101 EXPLODED VIEW AND PARTS LIST

ITEM DESCRIPTION QTY PART #

C2 PAN, PLASTIC, 101 1 150634

C3 PIN, 3/16 X 3/8 ROLL 2 151783

C4 PLATE, ADJUSTMENT 2 151758

C5 PLUG, RUBBER DRAIN 1 153439

C7 DRAIN PLUG, HD RENTAL 1 159529

C8 STRAP, 9” DRAIN PLUG 1 159530

D POSTS - -

D1 POST, 101 MK RED (COMP) 1 155670

D2 SHAFT, 10.63” PIVOT, 101 1 153254

D2A SHAFT, 12.88” PIVOT, 101PRO 1 155530

D3 SCREW, 3/8-16 X 1/2 SOCKET HEAD SET 1 153710

D4 PLATE, SUPPORT 1 155671

D5 SCREW, 3/8-16 X 2 1/2 HEX HEAD CAP 2 156030

D6 WASHER, 3/8 SPLIT LOCK 2 150925

D7 KNOB, 3/8-16 X 1.5 MK ADJUSTMENT 1 156770-02

D8 WASHER, 3/8 SAE FLAT 1 150923

D9 PLASTIC POST COVER 1 160157

E STOP, CUTTING HEAD - -

- KIT, STOP, 10” CUTTING HEAD 1 157728-MK

E1 STOP, 10” CUTTING HEAD 1 157728

E2 SCREW, 1/4-20 X 1 1/4 HEX HEAD CAP 1 157145

E3 WASHER, 1/4 SPLIT LOCK 1 152591

E4 SHEET, CUTTING HEAD STOP INSTRUCTION 1 157728-IS

F-J CUTTING HEAD ASSEMBLIES - -

- ASSEMBLY, DC CUTTING HEAD, MK-101 1 158478

BELT GUARDS - -

F1 BELT GUARD, MK-101 (COMP) 1 158319-01

F2 BRACKET, INNER BELT GUARD, 100/101 1 158611

F3 SCREW, 1/4-20 X 3/4 HEX HEAD CAP 3 152370

F4 SCREW, 1/4-20 X 1 HEX HEAD CAP 1 152676

F5 WASHER, 1/4 SPLIT LOCK 4 152591

F6 WASHER, 1/4 SAE FLAT 4 151915

F7 BELT, 260J6 MICRO-V 1 158194

GBLADE GUARD ASSEMBLY

- ASSEMBLY, BLADE GUARD, MK-101 1 152582

G1 BLADE GUARD, 101/115 (COMP) 1 153659

G2 TUBE, WATER 2 155389

G3 SCREW, 5/16-18 X 1/2 SOCKET HEAD SET 3 152607

G4 ELBOW, 1/8 MNPT X 1/4 BARB 90° BRASS 1 154652

H MOTORS

ASSEMBLY, MOTOR, 1-1/2HP\120V\60HZ\30A SBOX 1 159709

H1 MOTOR, 1-1/2HP\120V\60HZ 1 160127

MK-101 EXPLODED VIEW AND PARTS LIST

ITEM DESCRIPTION QTY PART #

H2 PULLEY, 6J17 X 5/8 BORE 1 158214

H3 KEY, 3/16 X 3/16 X 1-1/8 SQUARE 1 150344

H4 SCREW, 5/16-18 X 3/8 SOCKET HEAD SET, CUP POINT 2 157083

H5 LABEL, WARNING MOST MOTOR..., 2 3/4 X 2 7/16 1 155672

H6 LABEL, CAUTION, GFCI, 1 X 2 1/8 1 155678

H7 LABEL, CAUTION, 5 AMP MAX., 1 X 2-1/8 1 154822

H8 LABEL, WARNING, READ OWNER’S MANUAL, 1-3/4 X 3-3/8 1 155806

H9 LABEL, MK SERVICE INFO., 2 1/8 X 1-13/16 1 155038

H10 LABEL, MK CHECKLIST 1 157459

H11 SCREW, 1/4-20 X 1 HEX HEAD CAP 2 152676

H18 BOX, TOP ENTRY, 30A SWITCH (COMP) 1 159487

H19 COVER, 30A SWITCH BOX (COMP) 1 159539

H20 LEVER, ACTUATOR, 30A SWITCH BOX (COMP) 1 159540

H21 PLATE, MOUNTING, 30A SWITCH 2 159489

H22 LEVER, ON/OFF, 30A SWITCH BOX 1 159490

H23 BUSHING, NYLON, 30A SWITCH BOX 1 158799

H24 SEAL, URETHANE, 30A SWITCH BOX 1 159492

H25 GASKET, 30A SWITCH BOX 1 159491

H26 SWITCH, 30A/2HP/120V/DPST 1 159488

H27 CONNECTOR, LTF11 CORD 1 159582

H28 SCREW, 6-32 X 5/16 FLAT HEAD PHILLIPS MACHINE 6 159493

H29 SCREW, 10-24 X 1/4 PAN HEAD PHILLIPS MACHINE 1 159494

H30 SCREW, 6-32 X 5/8 PAN HEAD PHILLIPS MACHINE 4 157393

H31 SCREW, 10-24 X 5/16 SLOTTED HEX WASHER HEAD GROUNDING 1 159597

H32 WASHER, #10 SAE FLAT 1 154369

H33 WASHER, #10 LOCK, INTERNAL TEETH 2 158336

H34 TERMINAL, 16-14 X #10 RING, NON-INSULATED 1 154540

H35 RECEPTACLE, PUMP 1 159828

H36 CORD, POWER 1 159829

H37 WIRE, MK-100/101 JUMPER 2 160519

H38 LABEL, HOME DEPOT TOOL RENTAL 1 160602

J CUTTING HEAD SUBASSEMBLIES

- SUB-ASSEMBLY, DC CUTTING HEAD, 100/101 1 158191

J1 CUTTING HEAD, DC, 100/101, MK RED (COMP) 1 158224

J2 PIN, BLADE SHAFT LOCK 1 158200

J3 SPRING, BLADE GUARD LOCK 1 158201

J4 E-RING, 1/4 RETAINING 1 158202

J5 BEARING, 17MM X 40MM X 12MM BALL (6203-2NSE) 2 137711

J6 SHAFT, BLADE 100/101 1 158222

J7 FLANGE, 2-3/8 INNER 1 137737

J8 FLANGE, 2-3/8 OUTER 1 135830

J9 NUT, 5/8-18 HEX 1 135848

J10 PULLEY, 6J19 X 5/8 BORE 1 158199

MK-101 EXPLODED VIEW AND PARTS LIST

ITEM DESCRIPTION QTY PART #

J11 KEY, 3/16 X 3/16 X 1 1/8 SQUARE 1 150344

J12 SCREW, 5/16-18 X 3/8 SOCKET HEAD SET, CUP POINT 2 157083

J13 BUMPER, 1/2 DIA RUBBER 1 152674

J14 SCREW, 5/16-18 X 1 HEX HEAD CAP 4 151743

J15 WASHER, 5/16 SAE FLAT 4 151754

J16 WASHER, 5/16 SPLIT LOCK 4 151747

J17 NUT, 5/16-18 HEX 4 101196

J18 SCREW, 5/16-18 X 3 HEX HEAD TAP 1 162473

J19 PIVOT, BLADE GUARD 1 153208

J20 WASHER, 3/8 SAE FLAT 2 150923

J21 WING NUT, 5/16-18 NYLOCK 1 151746

J22 STRAP, MOTOR ADJUSTMENT 1 152673

J23 SCREW, 3/8-16 X 3 1/2 HEX HEAD FULL THREAD 1 153147

- ASSEMBLY, DC TABLE, MK-101 1 158477

K GUIDE BARS - -

K1 BAR, 3/4 X 32 GUIDE, 101 1 134759

K2 COVER, GUIDE BAR, 120° X 35” 1 158403

K3 SPACER, GUIDE BAR COVER, 101 2 152393

K4 SCREW, 5/16-18 X 1 HEX HEAD CAP 2 151743

K5 WASHER, 5/16 SPLIT LOCK 2 151747

K6 WASHER, 5/16 SAE FLAT 2 151754

L LINEAR BEARINGS - -

L1 LINEAR BEARING, 101 (COMP) 1 135855

L2 SCREW, 5/16-18 X 1 HEX HEAD CAP 2 151743

L3 WASHER, 5/16 SPLIT LOCK 2 151747

L4 WASHER, 5/16 SAE FLAT 2 151754

M TABLES - -

M1 TABLE, 100/101 (COMP) 1 157660

M2 TABLE EXTENSION, 101PRO (COMP) 1 154499

M3 SCREW, 1/4-20 X 5/16 SOCKET HEAD SET 2 154226

M4 SHIM, .004 X 5/16 ID X 1/2 OD 4 152519

M5 WASHER, 5/16 SAE FLAT 2 151754

M6 WASHER, 5/16 SPLIT LOCK 2 151747

M7 SCREW, 5/16-18 X 1 HEX HEAD CAP 2 151743

M8 TABLE EXTENSION, FRONT (COMP) 1 158215

M9 SCREW, 1/4-20 X 5/16 SOCKET HEAD SET 2 154226

N DUAL ROLLER WHEEL

- ASSEMBLY, DUAL ROLLER WHEEL 1 159549

N1 BRACKET, ROLLER WHEEL 1 154021

N2 WHEEL, ROLLER 1 151799

N3 SCREW, 1/4-20 X 1 1/2 HEX HEAD CAP 1 151914

N4 WASHER, 1/4 SAE FLAT 1 151915

N5 NUT, 1/4-20 HEX 1 151893

MK-101 THEORY

Types of Cutting:

There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends on

• The requirements of the job

• The machine/tool utilizing the diamond blade

• The preference of the operator

In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the

exible nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and

concrete materials, make the DRY cutting blade a very attractive tool. When using a DRY blade, the

user must be aware of distinct operating practices to ensure optimum performance. DRY cutting

blades require sufcient airow about the blade to prevent overheating of the steel core. This is best

accomplished by shallow, intermittent cuts of the material with periods of “free-spinning” (for several

seconds) between each cut, to maximize the cooling process.

For WET cutting applications, MK has the exact blade to compliment both the material to be cut

and the wet cutting machine to be used. During cutting operations, liberal amounts of water act as

a coolant to support the cutting effectiveness and longevity of the WET blade. Additionally, using

water adds to the overall safety of cutting operations by keeping the dust signature down.

Know All You Can About the Material You Wish to Cut

THEORY OF DIAMOND BLADES:

Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often

visible at the leading edge and sides of the rim/segment, remove material by scratching out par-

ticles of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive mate-

rial. This process eventually cracks or fractures the diamond particle, breaking it down into smaller

pieces. As a result, a diamond blade for cutting soft, abrasive material must have a hard metal ma-

trix composition to resist this erosion long enough for the exposed diamonds to be properly utilized.

Conversely, a blade for cutting a hard, non-abrasive material must have a soft bond to ensure that it

will erode and expose the diamonds embedded in the matrix. These simple principles are the foun-

dation of “controlled bond erosion”.

ACCESSORIES:

ITEM NUMBER DESCRIPTION

1. 137166

MK-200. 10 X 5/8 ARBOR

Premium grade Diamond Blade for smooth,

chip-free cutting on tile.

2. 128074

MK-215, 10 X 5/8 ARBOR

Supreme grade diamond blade for

hard materials

3. 153252 MK-315, 10 X 5/8 ARBOR

Supreme super hi-rim diamond blade

4. 134577-MK DUAL 45° FLAT ANGLE GUIDE

5. 153201-MK 45° Miter

6. 134569-MK 90° PROTRACTOR

7. 152792 DRESSING STONE

8. 152610 GROUND FAULT CIRCUIT INTERRUPTER

9. 151889 UNIVERSAL STAND

MK-101 ACCESSORIES

MK-101 ORDERING AND RETURN INFORMATION

ORDERING INFORMATION:

You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond.

NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. All purchases must be made

using VISA or MasterCard.

When ordering direct from MK Diamond, please have the following information ready before calling:

• The Model Number of the saw

• The Serial Number of the saw

• Where the saw was purchased and when

• The Part Number for the part(s) being ordered

• The Part Description for the part(s) being ordered

All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for Customer

Service. For technical questions, call – 800 474-5594.

RETURN MATERIALS POLICY:

To expedite the service relative to the return of a product purchased through MK Diamond, please observe the following:

NOTE: When returning all items, they must have been purchased within the previous twelve (12) months.

• Have the Model Number of the saw

• Have the Serial Number of the saw

• Have the location of where the saw was purchased

• Have the date when the saw was purchased

• Contact Customer Service for approval to return the item(s)

• Obtain a Returned Goods Number (RGA) authorizing the return

• Follow the packaging instructions in the following section

• Ensure your item(s) are prepaid to the destination

For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service. For technical ques-

tions, call – 800 474-5594 or 310 257-2845.

PACKAGING INSTRUCTIONS:

• Remove the Blade guard and Support Angle Assembly

• Dry the saw before shipping

• When packing, include the following: MK-101, Diamond Blade, Blade guard and Support Angle Assembly

and Adjustable Cutting Guide (Other Accessories are not required)

• Package the unit in its original container or one of comparable size (do not ship the unit partially exposed)

• Ensure all parts are secured in the packaging to prevent moving

AUTHORIZED SERVICE CENTERS:

For quicker repair time, you may contact MK Diamond Customer Service, toll free, at – 800 421-5830 or 310 539-5221

for the Authorized Service Center closest too you. For technical questions, call – 800 474-5594.

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