MIXER OPTIMIX 20 User manual

MIXING PUMP

OPTIMIX 20

MANUAL INSTRUCTIONS

ORIGINAL INSTRUCTIONS

Revision n…… of ……

MIXER TECHNOLOGY srl

Via dei Carabinieri, 45, 36040

Torri di Quartesolo (VI) Italy

www.mixersrl.com

Instruction Manual Optimix 10 Mixer Technology srl pag.2

GENERAL INDEX

CE MARKING .......................................................................................... 3

FINAL TESTING AND COMMISSIONING ...................................................... 3

RESERVED RIGHTS ................................................................................. 3

TECHNICAL DATA.................................................................................... 4

DIMENSIONS OF THE MACHINE ................................................................ 4

PARTS LIST ............................................................................................ 5

PACKAGING............................................................................................ 6

UNPACKING ........................................................................................... 6

USE DESTINATION .................................................................................. 7

DISPOSAL .............................................................................................. 7

MACHINE TRANSPORT ............................................................................. 7

SAFETY INSTRUCTIONS ........................................................................... 8

RESIDUAL RISKS .................................................................................... 9

FORESEEABLE INCORRECT USE ................................................................ 9

DIASSEMBLING OF ROTOR AND MIXER.....................................................10

CONNECTION OF THE MATERIAL CONVEYING TUBE ...................................10

CONNECTION OF THE AIR TUBE TO THE MACHINE .....................................11

CONNECTION OF THE MATERIAL CONVEYING AND AIR TUBES TO THE

SPRAYING NOZZLE.................................................................................11

ELECTRICAL CONNECTIONS ....................................................................12

CONTROL PANEL ....................................................................................13

CHECKS BEFORE SWITCHING ON.............................................................14

MACHINE PREPARATION .........................................................................14

LOADING MATERIAL IN THE HOPPER ........................................................14

SPRAYING OF THE MATERIAL ..................................................................15

MACHINE SWITCHING OFF ......................................................................15

RESEARCH OF MALFUNCTIONS ................................................................16

ROUTINE MAINTENANCE.........................................................................17

WARRANTY ...........................................................................................18

Instruction Manual Optimix 10 Mixer Technology srl pag.3

CE MARKING

FINAL TESTING AND COMMISSIONING

(by the Manufacturer or the authorized Dealer)

The machine is already tested at the Manufacturer's premises.

The commissioning of the machine at the client is carried out by Manufacturer

or the Authorized Dealer.

At the end of the testing, the Manufacturer or Authorized Dealer fills in the

testing and commissioning certificate, which is signed by the testing

technician, the operator in charge (or any other authorized operator), and by

the safety manager, who shall certify the positive result of the same.

RESERVED RIGHTS

The contents on this manual can’t be reproduced and disclosed (totally or

partially) without written authorization of the Manufacturer.

Instruction Manual Optimix 20 Mixer Technology srl pag.4

TECHNICAL DATA

The models available of the machine: MIXING PUMP OPTIMIX 20

MODELS POWER SUPPLY MOTOR

POWER

SPRAYING

FLOW RATE

MAX.

PRESSURE

2,2 kW 230 V 50 Hz 2,2 kw 0 to 17 L/min 3.5 bar

3 kW 230 V 50 Hz 2,2 kw 0 to 17 L/min 3.5 bar

5,5 kW 230 V 50 Hz 5,5 kW 0 to 50 L/min 3.5 bar

Protection grade of switchboard: IP44

Flow rate: 0 a 17 L/min

Hopper capacity: 80 litres

Max. served distance: 40 meters (*)

Weighted noise pressure level “A”: 92 dB

(*) depending on the characteristics of the product used, the stator, the rotor, the diameter and length of the hose, the spraying

height and the ambient temperature.

DIMENSIONS OF THE MACHINE

Instruction Manual Optimix 20 Mixer Technology srl pag.5

PARTS LIST

1. Wheels

2. Compressor

3. Hopper

4. Hopper protection grid

5. Vibrating screen motor

6. Main power supply plug

7. Electrical panel

8. General electric switch

9. Motor

10. Pressure swicth

11. Air outlet connection

12. Front support foot

13. Stator/rotor group

14. Stator fixing rods (rotor)

15. Material outlet connection

16. Material outlet pressure gauge

17. Movement handle

Instruction Manual Optimix 20 Mixer Technology srl pag.6

PACKAGING

Usually the machine is packaged by the Manufacturer on wooden pallet, fastened with

straps and wrapped with a film.

List of supplied components:

No. 1 spray lance;

No. 1 Material conveying tube (Strike variable section - L= 20 m);

No. 1 Air tube (ø est. 19 mm - L= 21 m);

No. 1 Instructions for use and maintenance;

No. 1 "Anti-grip" liquid bottle with sprayer (rotor mounting);

No. 1 Rotor / stator group;

No. 1 air tube cleaner tool for spray lance;

No. 1 Diffuser rubber spare parts (nozzle) for spray lance;

No. 1 Sponge rubber balls for cleaning the material transport tube.

UNPACKING

1) Remove the protective film;

2) With a proper tool, cut the straps paying attention not to be hit by the same due to

their elasticity;

3) With the help of a second operator, let the machine carefully get off the pallet

lifting it using the proper handles positioned on the machine sides;

Instruction Manual Optimix 20 Mixer Technology srl pag.7

USE DESTINATION

The use destination of the machine is to use in building sector for the Mixing and

spraying of pre-mixed products having a max. granulometry of 3 mm, suitable for

plastering.

Can be used for the processing: Pre-mixed plasters, dry or in silo, having as base:

plaster, plaster lime, cement lime, finishing plasters, stoppers, coloured plasters,

gluing agents in general, foundation for floors and mortars.

Any other different use is potentially inappropriate.

DISPOSAL

At the disposal time of the machine, compulsorily observe the provisions of the

regulations in force.

Separate the parts making up the machine according to the different construction

materials (plastic, copper, iron, etc...).

Lubricant liquids and any other fluids shall not be dispersed in the

environment.

These products, deemed polluting and hazardous, shall be compulsory disposed

entrusting companies authorized and specialized for the different types of product.

MACHINE TRANSPORT

Use the handle No.17 indicated in the chapter PARTS LIST, at pages 6, for

transportation and lifting.

Instruction Manual Optimix 20 Mixer Technology srl pag.8

SAFETY INSTRUCTIONS

1. The machine use is only reserved to qualified and trained staff in according to

the safety provision law.

2. Always remove the voltage, turning off master switch, before to do any

operation on the machine.

3. The master switch has also the stop emergency function in case of necessity.

4. Conform to use destination of the machine described in the in the specific

chapter.

5. The disconnection of the material conveying tube, it is compulsory to done only

with pressure at zero of pressure gauge.

6. Consult the instructions of pre-mixed products, before to use the machine

7. The machine is not suitable to use in environments with potentially explosive

atmospheres (Atex)

8. Only one operator at time on the machine

9. The machine has not been conceived for to transport and/or lift persons and

things.

10. Pay attention to transport the machine on slopes, danger to be run over

11. It is absolutely forbidden to tamper, disconnect and/or remove any safety

device existing in the machine.

12. For the safe use of the machine are recommended the following personal

protective equipment: safety footwear, protective gloves from chemicals,

goggles or face shield, earmuff.

13. Don’t introduce objects thought the hopper protection grating. Don’t use the

machine with the open grating.

14. It is absolutely forbidden to tamper the calibration of pressure reduction valve.

15. Don’t step or pull tubes and the electrical connections.

Instruction Manual Optimix 20 Mixer Technology srl pag.9

RESIDUAL RISKS

The machine was designed and produced to compliance with current legislation at state

of art.

However, the machine presents residual risks, risks that can’t be eliminated at the

source and involving a training and the operator’s attention.

ZONE RESIDUAL

RISKS DANGER PREVENTIVE

MEASURES

Material

conveying tube

hazard to be hit

by the ejection of

material subject

to pressure.

Education, training.

The tubes

disconnection only in

the absence of pressure

indicated in gauge.

FORESEEABLE INCORRECT USE

Don’t use different products from the Antigrip, supplied, for danger of malfunctions of

the machine.

Don’t throw foreign body in hopper (gravel, stones, etc….) for danger of machine

breakdown and dangerous projection.

Instruction Manual Optimix 20 Mixer Technology srl pag.10

DIASSEMBLING OF ROTOR AND MIXER

Carry out the operations by following the letters in succession:

1. Remove the voltage to the electrical panel;

2. Unscrew the screws no. 1;

3. Remove the pump unit (flange with pressure gauge, stator, and rotor from the

hopper);

4. Unscrew the rotor from the stator.

Attention:

Spray the Antigrip on the rotor BEFORE install in the stator.

CONNECTION OF THE MATERIAL CONVEYING TUBE

Attention:

Performing the disconnection only in the absence of pressure indicated in gauge.

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