Mitsubishi Electric A960GOT User manual

GOT

Human Machine Interface

User’s Manual

Graphical Operator Terminal

A960GOT, A970GOT,

A975GOT, A985GOT

INDUSTRIAL AUTOMATION

MIT

HI ELE

TRI

MIT

HI ELE

TRI

Art. no.: 103490

01 04 2002

SH (NA)-4005-H

A - 1 A - 1

•SAFETY PRECAUTIONS •

(Always read these instructions before using this equipment.)

Before using this product, please read this manual and the relevant manuals introduced in this manual

carefully and pay full attention to safety to handle the product correctly.

The instructions given in this manual are concerned with this product. For the safety instructions of the

programmable controller system, please read the CPU module user's manual.

In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

!DANGER

CAUTION

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight personal injury or physical damage.

Note that the !CAUTION level may lead to a serious consequence according to the circumstances.

Always follow the instructions of both levels because they are important to personal safety.

Please save this manual to make it accessible when required and always forward it to the end user.

[Design Precautions]

!DANGER

•Some failures of the GOT main unit, communication module, communication board or cable may

keep the outputs on or off.

An external monitoring circuit should be provided to check for output signals which may lead to

a serious accident.

Not doing so can cause an accident due to false output or malfunction.

•If a communication fault (including cable disconnection) occurs during monitoring on the GOT,

communication between the GOT and PLC CPU is suspended and the GOT becomes

inoperative.

For bus connection : The CPU becomes faulty and the GOT inoperative.

For other than bus connection : The GOT becomes inoperative.

A system where the GOT is used should be configured to perform any significant operation to

the system by using the switches of a device other than the GOT on the assumption that a GOT

communication fault will occur.

Not doing so can cause an accident due to false output or malfunction.

•Do not use the GOT as the warning device that may cause a serious accident.

An independent and redundant hardware or mechanical interlock is required to configure the

device that displays and outputs serious warning.

Failure to observe this instruction may result in an accident due to incorrect output or

malfunction.

A - 2 A - 2

[Design Precautions]

!DANGER

•Incorrect operation of the touch switch(s) may lead to a serious accident if the GOT backlight is

gone out.

When the GOT backlight goes out, the display section turns black and causes the monitor

screen to appear blank, while the input of the touch switch(s) still remains active.

This may confuse an operator in thinking that the GOT is in “screensaver” mode, who then tries

to release the GOT from this mode by touching the display section, which may cause a touch

switch to operate.

Note that the following occurs on the GOT when the backlight goes out.

•The monitor screen disappears even when the screensaver is not set.

•The monitor screen will not come back on by touching the display section, even if the

screensaver is set.

!CAUTION

•Do not bundle the control and communication cables with main-circuit, power or other wiring.

Run the above cables separately from such wiring and keep them a minimum of 100mm apart.

Not doing so noise can cause a malfunction.

[Mounting Precautions]

!DANGER

•Before installing or removing the GOT main unit to or from an enclosure, always switch off the

GOT power externally in all phases.

Not doing so can cause a module failure or malfunction.

•Before loading or unloading the communication board, communication module or memory board

to or from the GOT, always switch off the GOT power externally in all phases.

Not doing so can cause a module failure or malfunction.

!CAUTION

•The GOT should be used in the environment given in the general specifications of the GOT

user's manual.

Not doing so can cause an electric shock, fire, malfunction or product damage or deterioration.

•When mounting the GOT main unit to an enclosure, tighten the mounting screws in the specified

torque range.

Undertightening can cause a drop, short circuit or malfunction.

Overtightening can cause a drop, short circuit or malfunction due to the damage of the screws

or module.

A - 3 A - 3

[Mounting Precautions]

!CAUTION

•When loading the communication board or communication module to the GOT main unit, fit it to

the connection interface of the GOT and tighten the mounting screws in the specified torque

range.

Undertightening can cause a drop, failure or malfunction.

Overtightening can cause a drop, failure or malfunction due to the damage of the screws or

module.

•When loading the memory board into the GOT main unit, load it into its corresponding GOT slot

and tighten the mounting screws in the specified torque range.

Undertightening can cause a malfunction due to a contact fault.

Overtightening can cause a malfunction due to the damage of the screws or module.

•When loading the PC card into the GOT main unit, insert and push it into its corresponding GOT

slot until the PC card eject button comes up.

Not doing so can cause a malfunction due to a contact fault.

•Before loading or unloading the PC card to or from the GOT, set the memory card access switch

to the OFF position.

Not doing so can cause the PC card data to be corrupted.

•When taking out the PC card, hold it with one hand and remove.

If removed without a hand support, the PC card may drop, resulting in breakage or damage.

[Wiring Precautions]

!DANGER

•Before starting wiring, always switch off the GOT power externally in all phases.

Not doing so may cause an electric shock, product damage or malfunction.

!CAUTION

•Please make sure to ground FG terminal, LG terminal, and protective ground terminal of the

GOT power supply unit by applying Class D Grounding (Class 3 Grounding Method) or higher

which is used exclusively for the GOT.

Not doing so may cause an electric shock or malfunction.

•Correctly wire the power supply module on the GOT after confirming the rated voltage and

terminal arrangement of the product.

Not doing so can cause a fire or failure.

•Tighten the terminal screws of the GOT power supply section in the specified torque range.

Undertightening can cause a short circuit or malfunction.

Overtightening can cause a short circuit or malfunction due to the damage of the screws or

module.

•Exercise care to avoid foreign matter such as chips and wire offcuts entering the module.

Not doing so can cause a fire, failure or malfunction.

A - 4 A - 4

[Wiring Precautions]

!CAUTION

•Plug the bus connection cable by inserting it into the connector of the connected module until it

"clicks".

After plugging, check that it has been inserted snugly.

Not doing so can cause a malfunction due to a contact fault.

•Plug the communication cable into the connector of the connected module and tighten the

mounting and terminal screws in the specified torque range.

Undertightening can cause a short circuit or malfunction.

Overtightening can cause a short circuit or malfunction due to the damage of the screws or

module.

[Test Operation Precautions]

!DANGER

•Before performing test operation (bit device on/off, word device's present value changing,

timer/counter's set value and present value changing, buffer memory's present value changing)

for a user-created monitor screen, system monitoring, special module monitoring or ladder

monitoring, read the manual carefully to fully understand how to operate the equipment.

During test operation, never change the data of the devices which are used to perform

significant operation for the system.

False output or malfunction can cause an accident.

[Startup/Maintenance Precautions]

!DANGER

•When power is on, do not touch the terminals.

Doing so can cause an electric shock or malfunction.

•Before starting cleaning or terminal screw retightening, always switch off the power externally in

all phases.

Not switching the power off in all phases can cause a module failure or malfunction.

Undertightening can cause a short circuit or malfunction.

Overtightening can cause a short circuit or malfunction due to the damage of the screws or

module.

!CAUTION

•Do not disassemble or modify the module.

Doing so can cause a failure, malfunction, injury or fire.

•Do not touch the conductive and electronic parts of the module directly.

Doing so can cause a module malfunction or failure.

A - 5 A - 5

[Startup/Maintenance Precautions]

!CAUTION

•Do not disassemble or modify the module.

Doing so can cause a failure, malfunction, injury or fire.

•Do not touch the conductive and electronic parts of the module directly.

Doing so can cause a module malfunction or failure.

•The cables connected to the module must be run in ducts or clamped.

Not doing so can cause the module or cable to be damaged due to the dangling, motion or

accidental pulling of the cables or can cause a malfunction due to a cable connection fault.

•When unplugging the cable connected to the module, do not hold and pull the cable portion.

Doing so can cause the module or cable to be damaged or can cause a malfunction due to a

cable connection fault.

[Backlight Changing Precautions]

!DANGER

•Before changing the backlight, always switch off the GOT power externally in all phases (when

the GOT is connected to the bus, the PLC CPU power must also be switched off externally in all

phases) and remove the GOT main unit from the enclosure.

Not switching the power off in all phases may cause an electric shock.

Not removing the unit from the enclosure can cause injury due to a drop.

!CAUTION

•When replacing the backlight, use the gloves.

Otherwise, it may cause you to be injured.

If you should directly touch the plated area of the main unit case with hand, be sure to wipe off

the fingerprint and so on, and install the main unit case.

Otherwise, it may cause a trouble or malfunction.

•Start changing the backlight more than 5 minutes after switching the GOT power off.

Not doing so can cause a burn due to the heat of the backlight.

[Disposal Precautions]

!CAUTION

•When disposing of the product, handle it as industrial waste.

A - 6 A - 6

REVISIONS The manual number is given on the bottom left of the back cover..

Print Date Manual Number Revision

Sep, 1998 SH(NA)-4005-A First edition

Feb, 1999 SH(NA)-4005-B Addition

Section 1.1, 2.1, 2.2, 3.2, 3.3, 4.1, 4.2, 6.1, 6.3, 6.10, 6.11, 6.12, 6.13,

7.4, Appendix 1,2

A985GOT-TBA/TBD

Apr, 1999 SH(NA)-4005-C Addition

Section 1.2, 1.3, 2.2, 3.2, 3.3, 6.1, 6.5, 7.4, 8.2, INDEX

A975GOT-TBA-B/TBD-B, A970GOT-TBA-B/TBD-B

A975GOT-TBA-EU, A970GOT-TBA-EU/SBA-EU, A960GOT-EBA-EU

Mar, 2000 SH(NA)-4005-D Partial corrections

Section 2.1, 3.1, 6.1, 6.3, 6.5, 6.12, 7.4, Appendix 1, 2, 3

Partial additions

Section 2.2, 3.2, 3.3, 6.4, 6.6, 6.7

Addition

Section 2.3, 2.4, 6.14, 8.5

A985GOT-TBA-EU, A970GOT-LBA/LBD

Dec, 2000 SH(NA)-4005-E Partial corrections

Chapter 5, Section 2.1, 2.3, 6.5, 6.7, 6.8, 6.9, 6.11, 6.12, 8.3

Partial additions

Chapter 1, Section 1.1, 2.2, 2.4, 3.2, 3.3, 4.1, 6.1, 6.3, 6.4, 6.6, 6.10, 7.4,

8.2, Appendix 1,2

Addition

Section 6.1.6, 6.1.7, 6.15, A985GOT-TBA-V, A985GOT-TBD-V

Jun, 2001 SH(NA)-4005-F Partial corrections

Section 1.2.1, 2.3

Partial additions

Section 1.1, 1.2.2, 2.2, 3.2.1, 3.2.2, 3.2.3, 3.3.1,3.3.2, 4.2, 6.1.2, 6.1.3,

6.1.4, 6.5.3, 6.7.1, 6.14.2, 8.2, Appendix 2

Addition

Section 2.3.1, 2.3.2, 2.3.3, 2.3.4, 2.3.5

Feb, 2002 SH(NA)-4005-G Partial corrections

SAFETY PRECAUTIONS

Apr, 2002 SH(NA)-4005-H Partial corrections

Section 2.3.3

Partial additions

Section 2.3.4, 2.3.5, 6.1.4, 8.2

Japanese Manual Version SH-3311-J

This manual does not warrant or license any industrial property rights and other rights. Under no circumstances will

Mitsubishi Electric be liable or responsible for any consequential problems involving the industrial property rights

which may arise as a result of the use of this equipment described in this manual.

1998 Mitsubishi Electric Corporation

A - 7 A - 7

INTRODUCTION

Thank you for choosing the Mitsubishi Graphic Operation Terminal.

Before using the equipment, please read this manual carefully to use the equipment to its optimum.

A copy of this manual should be forwarded to the end user.

CONTENTS

SAFETY INSTRUCTIONS.............................................................................................................................A- 1

About the manuals .........................................................................................................................................A-10

Abbreviations and generic terms in this manual...........................................................................................A-11

Packing list......................................................................................................................................................A-13

1. OVERVIEW 1- 1 to 1- 9

1.1 Features ...................................................................................................................................................1- 2

1.2 Requirements to match EMC Directives.................................................................................................1- 4

1.2.1 EMC Directives..................................................................................................................................1- 4

1.2.2 Installation inside Control Box...........................................................................................................1- 5

1.2.3 Noise filter (power supply line filter)..................................................................................................1- 6

1.3 Requirements for compliance with the Low Voltage Directive...............................................................1- 7

1.3.1 Standard applied for GOT.................................................................................................................1- 7

1.3.2 Power supply.....................................................................................................................................1- 7

1.3.3 Control cabinet ..................................................................................................................................1- 8

1.3.4 Grounding..........................................................................................................................................1- 8

1.3.5 External wiring...................................................................................................................................1- 9

2. SYSTEM CONFIGURATION 2- 1 to 2- 9

2.1 Overall Configuration ...............................................................................................................................2- 1

2.2 Component List........................................................................................................................................2- 2

2.3 Cautions on use of EMC command- and low voltage command-compatible products.........................2- 5

2.3.1 Caution points when using PC card/Flash PC card.........................................................................2- 5

2.3.2 About Modules that the EMC directive do not apply to....................................................................2- 5

2.3.3 Connection Format............................................................................................................................2- 6

2.3.4 When the communication module/board is used.............................................................................2- 7

2.3.5 About the Cable Used.......................................................................................................................2- 7

2.4 Software packages to be used................................................................................................................2- 8

2.5 Unusable Conventional Products............................................................................................................2- 8

2.6 Notes on Q4ARCPU Duplex System......................................................................................................2- 9

3. PERFORMANCE 3- 1 to 3- 9

3.1 General Specifications.............................................................................................................................3- 1

3.2 Performance specifications......................................................................................................................3- 2

3.2.1 Performance specifications of the A985GOT(-V).............................................................................3- 2

3.2.2 Performance specifications of the A975GOT/A970GOT/A960GOT...............................................3- 6

3.2.3 Power supply specifications..............................................................................................................3- 8

3.3 Power Supply Power Consumed when Communication Board or Communication Module Is Fitted ..3- 9

3.3.1 GOT with AC type input power supply .............................................................................................3- 9

3.3.2 GOT with DC type input power supply.............................................................................................3- 9

A - 8 A - 8

4. NAMES OF THE PARTS AND THEIR SETTINGS 4- 1 to 4- 4

4.1 Names of The Parts And Their Settings of the A985GOT(-V) ...............................................................4- 1

4.2 Names of The Parts And Their Settings of the A975GOT/A970GOT/A960GOT..................................4- 3

5. ROUGH PRE-OPERATION PROCEDURE 5- 1 to 5- 2

6. HANDLING 6- 1 to 6-35

6.1 GOT Main Unit .........................................................................................................................................6- 1

6.1.1 Handling instructions.........................................................................................................................6- 1

6.1.2 Installation method............................................................................................................................6- 3

6.1.3 Wiring method ...................................................................................................................................6- 5

6.1.4 Wiring precautions the part which matches the EMC Directives.....................................................6- 6

6.1.5 Human sensor (A985GOT(-V) only).................................................................................................6-15

6.1.6 Video input function (A985GOT-V only)...........................................................................................6-16

6.1.7 RGB input function (A985GOT-V only) ............................................................................................6-17

6.2 Slot Cover.................................................................................................................................................6-18

6.2.1 Mounting and dismounting procedures............................................................................................6-18

6.3 Protective Sheet.......................................................................................................................................6-19

6.3.1 Protective sheet types.......................................................................................................................6-19

6.3.2 Mounting procedure..........................................................................................................................6-19

6.4 Memory Board..........................................................................................................................................6-20

6.4.1 Memory board types .........................................................................................................................6-20

6.4.2 Mounting procedure..........................................................................................................................6-20

6.5 PC Card....................................................................................................................................................6-21

6.5.1 PC card types....................................................................................................................................6-21

6.5.2 Battery changing timing and method................................................................................................6-22

6.5.3 Loading and unloading procedures..................................................................................................6-23

6.6 Communication Board .............................................................................................................................6-25

6.6.1 Connection board types....................................................................................................................6-25

6.6.2 Mounting procedure..........................................................................................................................6-25

6.7 Communication Module...........................................................................................................................6-27

6.7.1 Connection module types .................................................................................................................6-27

6.7.2 Mounting procedure..........................................................................................................................6-27

6.8 Printer.......................................................................................................................................................6-28

6.8.1 Printer types ......................................................................................................................................6-28

6.8.2 Connection procedure.......................................................................................................................6-28

6.9 Speech Output Device.............................................................................................................................6-29

6.9.1 Speech output device type................................................................................................................6-29

6.9.2 Connection procedure.......................................................................................................................6-29

6.10 Debug Stand..........................................................................................................................................6-30

6.10.1 Debug stand types..........................................................................................................................6-30

6.10.2 Mounting procedure........................................................................................................................6-30

A - 9 A - 9

6.11 Bar Code Reader...................................................................................................................................6-31

6.11.1 Bar code reader types.....................................................................................................................6-31

6.11.2 Connecting procedure.....................................................................................................................6-31

6.12 External I/O Module...............................................................................................................................6-32

6.12.1 External I/O module type ................................................................................................................6-32

6.12.2 Mounting procedure........................................................................................................................6-32

6.13 CRT Display, TFT Display (A985GOT only).........................................................................................6-33

6.13.1 CRT Display, TFT Display types ....................................................................................................6-33

6.13.2 Connecting procedure.....................................................................................................................6-33

6.14 Attachment .............................................................................................................................................6-34

6.14.1 Attachment types.............................................................................................................................6-34

6.14.2 Mounting procedure........................................................................................................................6-34

6.15 Video/RGB Input Interface Module (A985GOT-V only)........................................................................6-35

6.15.1 Video/RGB input interface module types.......................................................................................6-35

6.15.2 Mounting procedure........................................................................................................................6-35

7. MAINTENANCE AND INSPECTION 7- 1 to 7- 5

7.1 Instructions for Maintenance and Inspection ..........................................................................................7- 1

7.2 Daily Inspection........................................................................................................................................7- 2

7.3 Periodic Inspection...................................................................................................................................7- 2

7.4 Backlight for Liquid Crystal ......................................................................................................................7- 3

7.4.1 How to change the backlight for liquid crystal..................................................................................7- 4

8. ERROR CODES AND ERROR MESSAGES 8- 1 to 8-16

8.1 Definition of the Error Codes and Messages Displayed.........................................................................8- 1

8.2 Error Code and Error Message List.........................................................................................................8- 2

8.3 Precautions for use of flash PC card.......................................................................................................8- 6

8.4 Precautions for installation of ROM_BIOS..............................................................................................8- 7

8.5 Troubleshooting in bus connection..........................................................................................................8- 8

8.5.1 Locating error positions.....................................................................................................................8- 8

8.5.2 Further locating error positions.........................................................................................................8-13

8.5.3 Specific example of troubleshooting.................................................................................................8-14

8.6 Troubleshooting for monitoring................................................................................................................8-15

APPENDICES APP- 1 to APP- 9

Appendix 1 Outline Dimension Drawings................................................................................................APP- 1

Appendix 2 Depth at the Time of Communication Board/Communication Module Loading.................APP- 4

Appendix 3 Outline Dimension Drawings of Bus Connection Cables....................................................APP- 8

INDEX INDEX- 1 to INDEX- 2

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