Mitsubishi Electric MELSEC-A Series User manual

A1S64TCRT-S1 Temperature Control Mod-

ule

A1S64TCRTBW-S1 Temperature Control

Module with Heater Disconnection

Detection Functi

(Hardware)

Thank you for buying the Mitsubishi General Use PC MELSEC-A Series.

Before use, please read this manual carefully and correctly operate the module

with a sufficient understanding of the A series PC functions and performance.

Please place this manual in a location where it is available to end u

ers.

MODEL A1S64TCRTS1-U-H-E

MODEL

CODE 13JL02

IB-66755-

A (9702) MEE

The United States Mitsubishi Electronics America, Inc., (Industrial Automation Division)

800 Biemann Court, Mt. Prospect, IL 60056.

Phone : (708) 298-9223

Canada Mitsubishi Electric Sales Canada, Inc., (Industrial Automation Division)

4299 14th Avenue, Markham, Ontario L3R OJ2

Phone : (416) 475-7728

United Kingdom Mitsubishi Electric UK Ltd., (Industrial Sales Division)

Travellers Lane, Hatfield, Herts., AL10 8XB

Phone : (0707) 276100

Germany Mitsubishi Electric Europe GmbH, (Industrial Automation Division)

Gothaer Strasse 8, Postfach 1548, D-4030 Ratingen 1

Phone : (02102) 4860

Taiwan Setsuyo Enterprise Co., Ltd.,

(106) 11th FI., Chung-Ling Bldg., 363, Sec. 2, Fu-Hsing S. Rd., Taipei,

Taiwan. R.O.C.

Phone : (02) 732-0161

Hongkong (& China) Ryoden International Ltd., (Industrial & Electrical Controls Division)

10/F., Manulife Tower, 169 Electric Rd., North Point, Hong Kong.

Phone : 8878870

Singapore (& Malaysia) MELCO Sales Singapore Pte. Ltd., (Industrial Division)

307 Alexandra Rd. #05-01/02, Mitsubishi Electric Bldg., Singapore 0315.

Phone : 4732308

Thailand F.A. Tech Co., Ltd.,

1138/33-34 Rama 3 Rd., Yannawa, Bangkok 10120.

Phone : (02) 295-2861-4

Australia Mitsubishi Electric Australia Pty. Ltd., (Industrial Controls Division)

348 Victoria Rd., Rydalm ere, N.S.W. 2116.

Phone : (02) 684-7200

Republic of South Africa M.S.A. Manufacturing (Pty) Ltd., (Factory Automation Division)

P.O. Box 39733, Bramley, Johannesburg 2018.

Phone : (011) 444-8080

When exported from Japan, this manual does not require application to the

Ministry of International Trade and Industry for service transaction permission.

Printed in Japan Specifications subject to change without notice.

HEAD OFFICE: MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100 TELEX: J24532 CABLE MELCO TOKYO

NAGOYA WORKS: 1-14, YADA-MINAMI 5, HIGASHI-KU, NAGOYA, JAPAN

Revisions

* The manual number is noted at the lower left of the back cover.

Print Date *Manual Number Revision

Feb. 1997 IB-66755 First Printing

This manual does not imply guarantee or implementation right for industrial

ownership or implementation of other rights. Mitsubishi Corporation is not

responsible for industrial ownership problems caused by use of the contents

of this manual.

Table of Contents

SAFETY PRECAUTIONS

About this Manual

1. General Description 1

2. Performance Specification  2

3. Name of Each Part 7

4. Handling  9

4.1 Precaution when handling 9

5. Wiring  10

5.1 Precaution when wiring 10

5.2 Module connection example  11

6. External Dimensions  13

6.1 A1S64TCRT-S1 13

6.2 A1S64TCRTBW-S1  14

7. Appendix A-1

Appendix 1. I/O Signal List A-1

Appendix 2. Buffer Memory Allocation  A-2

Appendix 3. Alert Occurrence Details A-6

Appendix 4. Error Code List  A-7

Appendix 5. Troubleshooting A-9

Appendix 5.1 Handling the A1S64TC errors A-9

Appendix 5.2 When the A1S64TC RUN LED flashes or turns OFF  A-10

Appendix 5.3 When the ALM LED is turned ON or flashing A-10

Appendix 5.4 When the temperature adjustment ready flag(X1)

is not turned ON  A-11

Appendix 5.5 When the write data error flag (X2) is ON A-11

Appendix 5.6  When the H/W(hardware) error flag (X3) is ON A-11

Appendix 5.7 When the alert flag (XC to XF) is ON A-11

SAFETY PRECAUTIONS

(Read these precautions before using.)

When using Mitsubishi equipment, thoroughly read this manual and the associated

manuals introduced in this manual. Also pay careful attention to safety and handle

the module properly.

These precautions apply only to Mitsubishi equipment. Refer to the CPU module

user's manual for a description of the PC system safety precautions.

TheseySAFETYPRECAUTIONSyclassify the safety precautions into two categories:

"DANGER" and "CAUTION".

!DANGER

Procedures which may lead to a dangerous condition and

cause death or serious injury if not carried out properly.

CAUTION

Procedures which may lead to a dangerous condition and

cause superficial to medium injury, or physical damage

only, if not carried out properly.

Depending on circumstances, procedures indicated by #CAUTION may also be linked

to serious results.

In any case, it is important to follow the directions for usage.

Store this manual in a safe place so that you can take it out and read it whenever

necessary. Always forward it to the end user.

[DESIGN PRECAUTIONS]

!DANGER

Configureasafetycircuit external to the PC, so that the entire system operates

safely even if there is an external power error or if the PC is malfunctioning.

(1) The external output are as shown below, depending on the output status

setting in the external-output control setting mode:

Please be careful when performing the setting.

Refer to the Detailed Manual’s Item 3.3.12 about the output status.

(2) Due to malfunction of the output element or its internal circuit, normal output

may not be obtained, or erroneous output may be performed.

For output signals that may cause a severe accident, set an external circuit

to monitor the output.

[DESIGN PRECAUTIONS]

CAUTION

Do not bundle, or near the control cables and communication cables with the

main circuit and power cables. Keep them at least 100mm (3.94inch) away from

such cables. Noise may cause erroneous operation.

[INSTALLATION PRECAUTIONS]

CAUTION

Use the PC in the environment given in the general specifications of this manual.

Using the PC outside the range of the general specifications may result in

electric shock, fire or malfunction, or may damage or degrade the module.

Insert the tabs at the bottom of the module into the mounting holes in the base

module before installing the module. Tighten the module fixing screws by the

specified torque. Improper installation may result in malfunction, breakdowns

or cause the module to fall out.

Do not directly touch the module’s conductive parts or electronic components.

Doing so could cause malfunction or trouble in the module.

[WIRING PRECAUTIONS]

CAUTION

Be sure to ground the shield wire with a special PC ground of Type III or above.

Not doing so could result in erroneous operation.

When wiring in the PC, be sure that it is done correctly by checking the product’s

rated voltage and the terminal layout. Connecting a power supply that is

different from the rating or incorrectly wiring the product could result in short

circuit or damage.

Tighten the terminal screws to the specified torque.

Loose terminal screws may cause a short circuit, fire, or erroneous operation.

Be sure that cuttings, wire chips, or other foreign matter do not enter the

module.

Foreign matter may start a fire or cause an accident or erroneous operation.

[STARTING AND MAINTENANCE PRECAUTIONS]

!DANGER

Do not touch the terminal before all phases of the power supply have been

obstructed from the outside.

It may cause erroneous operation.

Make sure all phases of the power supply have been obstructed from the outside

before cleaning the module or retightening the screws. Failure to completely

shut off the all phases of the power supply phases may cause damage to the

module or cause erroneous operation.

CAUTION

Never disassemble or modify the module. This may cause breakdowns,

malfunction, injury and/or fire.

Switch all phases of the external power supply off before mounting or removing

the module. If you do not switch off the external power supply, it will cause

failure or malfunction of the module.

[DISPOSAL PRECAUTIONS]

CAUTION

When disposing of this product, handle it as industrial waste.

About This Manual

The following product manuals are available. Please use this table as a reference

to request the appropriate manual as necessary.

Detailed Manual

Manual Name Manual No.

(Model Code)

A1S64TCRT-S1 Temperature Control Module

A1S64TCRTBW-S1 Temperature Control Module with Heater

Disconnection Detection Function

User’s Manual

IB-66756

(13JL03)

1.General Description

This user’s manual describes the specification, name of each part, wiring, etc.

of the following modules, which can be used with the MELSEC-A series

AnS/QnAS CPU module (abbreviated as PC CPU from here on).

lA1S64TT-S1 Temperature Control Module

(abbreviated as A1S64TCRT-S1 from here on)

lA1S64TCRTBW-S1 Temperature Control Module

(abbreviated as A1S64TCRTBW-S1 from here on)

1. A1S64TCRT-S1

The A1S64TCRT-S1 is a special module that performs temperature

adjustment, which converts the external platinum temperature-measuring

resistor input value to a digital value in 16-bit encoded BIN format and

performs PID operation automatically.

2. A1S64TCRTBW-S1

The A1S64TCRTBW-S1 is a module which enhances the A1S64TCRT-S1

with a function to detect the disconnection of the input power to the

controlling device.

3. Temperature input and control output type

The temperature input type and control output type of each temperature

control module are indicated below:

Model Temperature input type Control output type

A1S64TCRT-S1

A1S64TCRTBW-S1

Platinum tempera-

ture-measuring resistor

(P+100, JPt 100)

Transistor output

4. Parts included in the shipment

Item A1S64TCRT-S1 A1S64TCRTBW-S1

Heater disconnection

detection connector 1 (Pre-installed to the main

module)

Abbreviated to

A1S64TC referring

to both mo

dels

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