Milwaukee M18 User manual

KNOCKOUT QUICK GUIDE

MILWAUKEE®

KNOCKOUT SYSTEM

THE EASIEST

WAY TO PUNCH

FORCE LOGIC™

10 Ton Knockout Tool

(2676-20)

How to Knockout

1. Measure panel and mark box

2. Drill pilot holes

3. Set up tool and punches/dies

4. Tighten to panel, and align

with pre-drawn crosshairs

5. Pump or power knockout tool

6. Unthread and remove material

Milwaukee

Improves Every Step

1. Measure panel and mark box

Crosshairs match dies. Milwaukee®tapes and Inkzall®.

2. Drill pilot holes

Milwaukee®Step Drill Bit for cordless drill.

3. Set up tool and punches/dies

Milwaukee®’s Quick Connect Alignment System delivers tool-free set-up.

4. Tighten to panel, and align

with pre-drawn crosshairs

EXACT™crosshair alignment, and easy thread-on draw stud.

5. Pump or power knockout tool

M18™powered, or hand ratchet with improved leverage.

6. Unthread and remove material

Slug removal ports and reliable splitting geometry

for best in class reset times.

Hole Guide

Selecting the Right Punches, Dies & Draw Studs

RATCHET USE DIES PUNCHES DRAW STUDS

Conduit

Size

Nominal

Hole Size

(in)

Nominal

Hole Size

(mm)

Milwaukee®Description Milwaukee®Description

3/8"

(7/16" Pilot

Hole)

3/4"

(7/8" Pilot

Hole)

1/2" 0.885 22.5 49-16-2660 1/2"die 49-16-2661 1/2"punch 49-16-2621 –

3/4" 1.115 28.3 49-16-2662 3/4"die 49-16-2663 3/4"punch –

49-16-2622

1" 1.362 34.6 49-16-2664 1"die 49-16-2665 1"punch –

1-1/4" 1.701 43.2 49-16-2666 1-1/4"die 49-16-2667 1-1/4"punch –

1-1/2" 1.951 49.6 49-16-2668 1-1/2"die 49-16-2669 1-1/2"punch –

2" 2.416 61.4 49-16-2670 2"die 49-16-2671 2"punch –

BATTERY POWERED

HYDRAULIC DIES PUNCHES

M18®KNOCKOUT TOOL

DRAW STUDS

Conduit

Size

Nominal

Hole Size

(in)

Nominal

Hole Size

(mm)

Milwaukee®Description Milwaukee®Description

7/16"

(1/2"

Pilot

Hole)

3/4"

(7/8"

Pilot

Hole)

1-1/8"

(1-1/4"

Pilot

Hole)

1/2" 0.885 22.5 49-16-2660S 1/2" SS die 49-16-2661S 1/2" SS punch 49-16-

2680

–

3/4" 1.115 28.3 49-16-2662 3/4"die 49-16-2663 3/4"punch –

49-16-

2681

1" 1.362 34.6 49-16-2664 1"die 49-16-2665 1"punch –

1-1/4" 1.701 43.2 49-16-2666 1-1/4"die 49-16-2667 1-1/4"punch –

1-1/2" 1.951 49.6 49-16-2668 1-1/2"die 49-16-2669 1-1/2"punch –

2" 2.416 61.4 49-16-2670 2"die 49-16-2671 2"punch –

2-1/2" 2.914 74.0 49-16-2672 2-1/2"die 49-16-2673 2-1/2"punch

49-16-

2682

3" 3.539 89.9 49-16-2674 3"die 49-16-2675 3"punch

3-1/2" 4.044 102.7 49-16-2676 3-1/2"die 49-16-2677 3-1/2"punch

4" 4.544 115.4 49-16-2678 4"die 49-16-2679 4"punch

* MILD STEEL CAPACITY = 10 GAUGE

** MILD STEEL CAPACITY = 10 GAUGE

STAINLESS STEEL CAPACITY = 12 GAUGE

HAND RATCHET *

FORCE LOGIC™ 10 TON KNOCKOUT TOOL **

Compatibility Charts

Milwaukee®Tool + Competitive Punches and Dies

MILWAUKEE TOOL PLUS COMPETITIVE PUNCHES & DIES

Size

Greenlee Slug-Busters

(1/2" – 2") and Standard

(2-1/2" – 4")

Greenlee Slug Splitter

Punches and Dies

Greenlee SPEED

PUNCH™Punches

and Dies

Maxis Max Punch

Pro Stainless Steel

Punches and Dies

Maxis

Max

Punch

1/2" MS YES, with small

Greenlee spacer –YES, with small

Greenlee spacer – YES

1/2" SS – YES, with small

Greenlee spacer –YES, with small draw

stud and small spacer –

3/4" YES YES, with small

Greenlee spacer

YES, with small

Greenlee spacer YES, with small spacer YES

1" YES YES, with small

Greenlee spacer

YES, with small

Greenlee spacer YES, with small spacer YES

1-1/4" YES YES YES, with small

Greenlee spacer YES, with small spacer YES

1-1/2" YES YES YES, with small

Greenlee spacer YES YES

2" YES YES YES, with small

Greenlee spacer YES YES

2-1/2" YES YES YES, with small

Greenlee spacer YES YES

3" YES YES YES, with small

Greenlee spacer YES YES

3-1/2" YES + MILWAUKEE®adaptor

49-16-2685

YES + MILWAUKEE®

adaptor 49-16-2685 YES YES YES

4" YES + MILWAUKEE®adaptor

49-16-2685

YES + MILWAUKEE®

adaptor 49-16-2685 YES YES YES

**COMPETITIVE PUNCHES MUST BE USED IN TRADITIONAL KNOCKOUT FORM. MILWAUKEE®QUICK

CONNECT ALIGNMENT SYSTEM IS FOR USE WITH EXACTTM PUNCHES AND DIES ONLY

**COMPETITIVE DRAW STUDS ARE RECOMMENDED FOR USE WITH COMPETITIVE PUNCHES AND DIES

Compatibility Charts

Competitive Tool + Milwaukee®Punches and Dies

COMPETITIVE TOOL PLUS MILWAUKEE PUNCHES & DIES

Size Greenlee LS50L Gator Greenlee 767 Hand

Pump Hydraulic

Greenlee Quick Draw

90 (7906SB) Maxis Max Punch Pro

1/2" MS YES Yes YES, WITH SMALLEST

GREENLEE SPACER –

1/2" SS YES – – YES

3/4" YES YES YES YES

1" YES YES YES YES

1-1/4" YES YES YES YES

1-1/2" YES YES YES YES

2" YES YES YES YES

2-1/2" YES + MILWAUKEE®

adaptor 49-16-2684

YES + MILWAUKEE®

adaptor 49-16-2684

TOOL NOT

RECOMMENDED FOR

THIS RANGE

YES

3" YES + MILWAUKEE®

adaptor 49-16-2684

YES + MILWAUKEE®

adaptor 49-16-2684 YES

3-1/2" YES + MILWAUKEE®

adaptor 49-16-2684

YES + MILWAUKEE®

adaptor 49-16-2684 YES

4" YES + MILWAUKEE®

adaptor 49-16-2684

YES + MILWAUKEE®

adaptor 49-16-2684 YES

*** USE MANUFACTURER SPECIFIC DRAWS STUDS WITH MILWAUKEE®PUNCHES AND DIES FOR COMPATIBILITY

Do our punches/dies work with competitive knockout tools?

YES, verify that both the draw stud is the right size and that the correct

adaptor is used where needed before punching, but Milwaukee®punches and

dies can be sold as an upgrade set for people with other knockout tools.

Can you use the Quick Connect alignment system with other tools?

NO, the front end is proprietary to Milwaukee®product and will not t or

function with competitive products.

Why do punches 2"and larger not split?

Through testing it was found that splitting at 2"and higher was very inconsistent

and would lead to more jams and more downtime than a three tooth design.

With a three tooth design we deliver the most consistent slug removal and

extend the life of a 3/4" draw stud for 2" punching.

Milwaukee

Knockout

Tool System FAQs

MILWAUKEE®

KNOCKOUT SYSTEM

Each product within the Milwaukee®Knockout system

was built on the principles of reducing the tedious

steps of hole making, improving the speed of the

process, and limiting the fatigue of the contractor.

The result is a group of tools and accessories

that redene accuracy, durability and

productivity for the electrical contractor.

EVERY STEP MADE

FASTER AND EASIER

MLCLSKOGUIDEPRO14

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