Miller RCCS-5 User manual

OWNER’S MANUAL OM-2806 188764G

2017−02

RCCS-5 (043718), RCCS-14 (043688), RCCS-6M (13Ft. 3in.) (195184),

And RCCS-6M (26Ft. 6in.) (195503)

DANGER! −Indicates a hazardous situation which, if not

avoided, will result in death or serious injury. The possible

hazards are shown in the adjoining symbols or explained

in the text.

Fsafe1 2013-10

Beware of electric shock from wiring. Disconnect input

power before installing this kit. Reinstall all panels and

covers.

Fsafe7 2013-10

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible ha-

zards are shown in the adjoining symbols or explained in

the text.

Wear safety glasses with side shields.

Fsafe8 2013-10

NOTICE Indicates statements not related to personal injury.

Indicates special instructions.

Fsafe3 2013-10

CALIFORNIA PROPOSITION 65 WARNINGS

Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in

some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.

Wash hands after use.

Fsafe4 2013-10

SECTION 1 −INSTALLATION AND OPERATION

.The RCC (Rotary Current And Contactor Control) is equipped with a 14-pin, 5-pin, or a 6−pin plug for connection to the welding power source.

Contact your local distributor for correct adapter if plug does not mate with receptacle on welding power source.

!Be sure remote control is turned

all the way off before turning on

or off the welding power source.

1 Torch

2 Hook And Loop Straps

3 Current And Contactor Control

Actuator

Begin turning actuator in the Increase

direction as shown to close contactor,

and energize the welding power

source. Continue turning actuator to

increase current level up to that set

on the welding power source Current

Control.

Turn actuator in the Decrease

direction as shown to reduce the

current output to zero, and turn off the

contactor.

Secure control to torch with velcro

straps.

4 RCC (Rotary Current And

Contactor Control)

5 14-Pin, 5-Pin Or 6-Pin Plug PLG2

Connect PLG2 to matching

receptacle on welding power source

as follows: align keyway, insert plug,

and tighten threaded collar.

802020

Increase

Decrease

Figure 1-1. Installing And Operating An RCC Control

OM-2806 Page 2

SECTION 2 −ELECTRICAL DIAGRAMS

Figure 2-1. Circuit Diagram For RCCS-5 And RCCS-14 SA-151313-B

Figure 2-2. Circuit Diagram For RCC-6M Control 208592-A

OM-2806 Page 3

SECTION 3 −PARTS LIST

Ref. 802274-A / Ref. 208594-A

Ref. 157614 K / Ref. 802274 / Ref. 208594-A

678

10 11

RCCS-5

RCCS-14

567

10 11

Figure 3-1. Complete Assembly (RCCS-5 Shown)

Figure 3-2. Complete Assembly (RCCS-14 Shown)

DescriptionPart No.

uantity

Item

No. RCCS-5

Dia

Mkgs. Model RCCS-14

1 278463 Cable,Control Remote 26 Ft 6 In (5−Pin) (Includes) 1.................. .... ....

1 278460 Cable, Control Remote 26 Ft 6 In (14−Pin) (Includes) 1.................. .... .............

2 PLG2 144310 Housing Plug+Pins 1...... ..... ...... .........................................

2 PLG2 039273 Connector 1...... ..... ...... ......................................

3 070584 Tubing 1.................. ...... ..........................................

4 039685 Connector 1.................. ...... ......................................

5 176088 Tubing 1.................. ...... ..........................................

6 278464 Cable 1 1.................. ...... .......................................... ........

7 080286 Tubing 1 1.................. ...... ......................................... ........

8 209313 Connector 5 5.................. ...... ...................................... ........

9 PLG1 209314 Connector 1 1...... ..... ...... ...................................... ........

10 216384 Screw 3 3................. .... ............................................ ........

11 185419 Handle, Cover 1 1................. .... .................................... ........

12 229261 Circuit Card Assy 1 1................. .... ................................. ........

13 185418 Handle, Base 1 1................. .... ..................................... ........

14 155146 Sponge, Neoprene 1 1................. .... ................................ ........

151314 Strap 2 2.................... .... ............................................ ........

Use only Manufacturer’s Suggested Replacement Parts. Model number required when ordering parts.

OM-2806 Page 4

208594-B / Ref. 802274-A

Figure 3-3. Complete Assembly RCCS-6M Shown

DescriptionPart No. Quantity

Item

No.

Dia

Mkgs. RCCS-6M

1 PLG2 278462 Cable, Control Remote 13 Ft 3 In (6−Pin) (Includes) 1...... ..... .... ... ...........

1 PLG2 278461 Cable, Control Remote 26 Ft 6 In (6−Pin) (Includes) 1...... ..... .... .. ...........

2 209313 Connector 5.................. .... ...................................................

3 PLG1 209314 Connector 1...... ..... .... ...................................................

4 216384 S crew 3.................. .... ......................................................

5 185419 Handle, Cover 1.................. .... ................................................

6 229261 Circuit Card Assy 1.................. .... .............................................

7 185418 Handle, Base 1.................. .... ................................................

8 155146 Sponge, Neoprene 1.................. .... ............................................

9 084286 Tubing 1.................. .... ......................................................

151314 Strap 2.................... .... ........................................................

Use only Manufacturer’s Suggested Replacement Parts. Model number required when ordering parts.

Notes

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