Miller 22A User manual

Miller

The

Power

efBlue.

OM180

805D

August

1998

Processes

MIG

(GMAW)

Welding

Flux

Cored

(FCAW)

Welding

Description

Wire

Feeder

22A

24A

OWNERS

MANUAL

From

Miller

You

Thank

you

and

congratulations

choosing

Miller.

Now

you

can

get

the

job

done

and

get

done

right.

know

you

dont

have

time

any

other

way.

Thats

why

when

Niels

Miller

first

started

building

arc

welders

1929,

made

sure

his

products

offered

long-lasting

value

and

superior

quality.

you,

his

customers

couldnt

afford

anything

less.

Miller

products

had

than

the

best

they

could

be.

They

had

the

best

you

could

buy.

ISO

9001

Today,

the

people

that

build

and

sell

Miller

products

continue

the

tradition.

Theyre

just

committed

providing

equipment

and

service

that

meets

the

high

standards

quality

and

value

established

1929.

This

Owners

Manual

designed

help

you

get

the

most

out

your

Miller

products.

Please

take

time

read

the

Safety

precautions.

They

will

help

you

protect

yourself

against

potential

hazards

the

worksite.

Weve

made

installation

and

operation

quick

and

easy.

With

Miller

you

can

count

years

reliable

____________

service

with

proper

maintenance.

And

for

______________

some

reason

the

unit

needs

repair,

theres

Troubleshooting

section

that

will

help

you

figure

out

what

the

problem

is.

The

parts

list

will

then

help

you

decide

which

exact

part

you

may

need

fix

the

problem.

Warranty

and

service

information

for

your

particular

model

are

also

provided.

IH~UIST~H~L~

QUALITY

SYSTEM

Miller

the

first

weldilu

eiulp.elt

manuf.cturer

the

U.S.A.

registered

the

ISO

0001

quullty

System

Standard.

~I8

oI_

t.~

Miller

Electric

manufactures

full

line

welders

and

welding

equipment.

For

information

other

quality

Miller

products,

contact

your

local

Miller

distributor

receive

the

latest

full

line

catalog

individual

catalog

sheets.

locate

your

nearest

distributor

call

1-800-4-A-Miller.

TABLE

CONTENTS

SECTION

SAFETY

PRECAUTIONS

READ

BEFORE

USING

1-1.

Symbol

Usage

1-2.

Arc

Welding

Hazards

1-3.

Additional

Symbols

For

Installation,

Operation,

And

Maintenance

1-4.

Principal

Safety

Standards

1-5.

EMF

Information

SECTION

CONSIGNES

SECURITE

LIRE

AVANT

UTILISATION

1-1.

Signification

des

symboles

1-2.

Dangers

relatifs

soudage

Iarc

1-3.

Dangers

supplØmentaires

relation

avec

linstallation,

fonctionnement

maintenance

1-4.

Principales

normes

sØcuritØ

1-5.

Information

sur

les

champs

electromagnetiques

SECTION

DEFINITIONS

2-1.

Warning

Label

Definitions

2-2.

Rating

Label

For

Products 10

2-3.

Symbols

And

Definitions

SECTION

INSTALLATION

3-1.

Specifications

3-2.

Site

Selection

3-3.

Gun

Recommendation

Table

3-4.

Equipment

Connection

Diagrams

3-5.

14-Pin

Receptacle,

Shielding

Gas

And

Optional

Volt

Sense

Lead

3-6.

14-Pin

Receptacle

Information

3-7.

Connecting

Welding

Gun

And

Weld

Cable

3-8.

Optional

Meter

Circuit

Board

Seth

ngs

3-9.

Motor

Start/Burnback

Control

3-1

0.lnstalling

Wire

Guide

And

Drive

Roll

3-11.lnstalling

And

Threading

Welding

Wire

SECTION

OPERATION

4-1.

Front

Panel

Controls

4-2.

Optional

Side

Panel

Controls

SECTION

MAINTENANCE

TROUBLESHOOTING

5-1.

Routine

Maintenance

5-2.

Overload

Protection

5-3.

Troubleshooting

SECTION

ELECTRICAL

DIAGRAM

SECTION

PARTS

LIST

.23

OPTIONS

AND

ACCESSORIES

WARRANTY

OM-186

895D

Declaration

Conformity

for

European

Community

(CE)

Products

NOTE

iri~

This

formation

provided

for

units

with

certification

(see

rating

label

unit).

Manufacturers

Name:

Miller

Electric

Mfg.

Co.

Manufacturers

Address:

1635

Spencer

Street

Appleton,

54914

USA

Declares

that

the

product:

22P~

aO~fl

24P~

con

forms

the

following

Directives

and

Standards:

Directives

Low

Voltage

Directive:

73/23/EEC

Electromagnetic

Compatibility

(EMC)

Directive:

89/336/EEC

Machinery

Directives:

89/392/EEC,

91/368/EEC,

93/C

133/04,

93/68/EEC

Standards

Arc

Welding

Equipment

Part

Welding

Power

Sources:

IEC

974-1

(April

1995

Draft

Revision)

Arc

Welding

Equipment:

Wirefeed

Systems:

lEO

974-4

(May

1995

Draft

Revision)

Degrees

Protection

Provided

Enclosures

(IP

Code):

IEC

529:1989

Insulation

Coordination

For

Equipment

With

Low-Voltage

Systems:

Part

Principles,

Requirements

and

Tests:

IEC

664-1:

1992

Electromagnetic

Compatibility,

(EMC):

50199

European

Contact:

Mr.

Luigi

Vacchini,

Managing

Director

MILLER

Europe

S.P.A.

Via

Privata

Iseo

20098

San

Giuliano

Milanese,

Italy

Telephone:

39(02)98290-1

Fax:

39(02)98281-552

dec_coni

1/96

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