Miller 22A User manual

Miller

The

Power

efBlue.

OM180

805D

August

1998

Processes

MIG

(GMAW)

Welding

Flux

Cored

(FCAW)

Welding

Description

Wire

Feeder

22A

24A

OWNERS

MANUAL

From

Miller

You

Thank

you

and

congratulations

choosing

Miller.

Now

you

can

get

the

job

done

and

get

done

right.

know

you

dont

have

time

any

other

way.

Thats

why

when

Niels

Miller

first

started

building

arc

welders

1929,

made

sure

his

products

offered

long-lasting

value

and

superior

quality.

you,

his

customers

couldnt

afford

anything

less.

Miller

products

had

than

the

best

they

could

be.

They

had

the

best

you

could

buy.

ISO

9001

Today,

the

people

that

build

and

sell

Miller

products

continue

the

tradition.

Theyre

just

committed

providing

equipment

and

service

that

meets

the

high

standards

quality

and

value

established

1929.

This

Owners

Manual

designed

help

you

get

the

most

out

your

Miller

products.

Please

take

time

read

the

Safety

precautions.

They

will

help

you

protect

yourself

against

potential

hazards

the

worksite.

Weve

made

installation

and

operation

quick

and

easy.

With

Miller

you

can

count

years

reliable

____________

service

with

proper

maintenance.

And

for

______________

some

reason

the

unit

needs

repair,

theres

Troubleshooting

section

that

will

help

you

figure

out

what

the

problem

is.

The

parts

list

will

then

help

you

decide

which

exact

part

you

may

need

fix

the

problem.

Warranty

and

service

information

for

your

particular

model

are

also

provided.

IH~UIST~H~L~

QUALITY

SYSTEM

Miller

the

first

weldilu

eiulp.elt

manuf.cturer

the

U.S.A.

registered

the

ISO

0001

quullty

System

Standard.

~I8

oI_

t.~

Miller

Electric

manufactures

full

line

welders

and

welding

equipment.

For

information

other

quality

Miller

products,

contact

your

local

Miller

distributor

receive

the

latest

full

line

catalog

individual

catalog

sheets.

locate

your

nearest

distributor

call

1-800-4-A-Miller.

TABLE

CONTENTS

SECTION

SAFETY

PRECAUTIONS

READ

BEFORE

USING

1-1.

Symbol

Usage

1-2.

Arc

Welding

Hazards

1-3.

Additional

Symbols

For

Installation,

Operation,

And

Maintenance

1-4.

Principal

Safety

Standards

1-5.

EMF

Information

SECTION

CONSIGNES

SECURITE

LIRE

AVANT

UTILISATION

1-1.

Signification

des

symboles

1-2.

Dangers

relatifs

soudage

Iarc

1-3.

Dangers

supplØmentaires

relation

avec

linstallation,

fonctionnement

maintenance

1-4.

Principales

normes

sØcuritØ

1-5.

Information

sur

les

champs

electromagnetiques

SECTION

DEFINITIONS

2-1.

Warning

Label

Definitions

2-2.

Rating

Label

For

Products 10

2-3.

Symbols

And

Definitions

SECTION

INSTALLATION

3-1.

Specifications

3-2.

Site

Selection

3-3.

Gun

Recommendation

Table

3-4.

Equipment

Connection

Diagrams

3-5.

14-Pin

Receptacle,

Shielding

Gas

And

Optional

Volt

Sense

Lead

3-6.

14-Pin

Receptacle

Information

3-7.

Connecting

Welding

Gun

And

Weld

Cable

3-8.

Optional

Meter

Circuit

Board

Seth

ngs

3-9.

Motor

Start/Burnback

Control

3-1

0.lnstalling

Wire

Guide

And

Drive

Roll

3-11.lnstalling

And

Threading

Welding

Wire

SECTION

OPERATION

4-1.

Front

Panel

Controls

4-2.

Optional

Side

Panel

Controls

SECTION

MAINTENANCE

TROUBLESHOOTING

5-1.

Routine

Maintenance

5-2.

Overload

Protection

5-3.

Troubleshooting

SECTION

ELECTRICAL

DIAGRAM

SECTION

PARTS

LIST

.23

OPTIONS

AND

ACCESSORIES

WARRANTY

OM-186

895D

Declaration

Conformity

for

European

Community

(CE)

Products

NOTE

iri~

This

formation

provided

for

units

with

certification

(see

rating

label

unit).

Manufacturers

Name:

Miller

Electric

Mfg.

Co.

Manufacturers

Address:

1635

Spencer

Street

Appleton,

54914

USA

Declares

that

the

product:

22P~

aO~fl

24P~

con

forms

the

following

Directives

and

Standards:

Directives

Low

Voltage

Directive:

73/23/EEC

Electromagnetic

Compatibility

(EMC)

Directive:

89/336/EEC

Machinery

Directives:

89/392/EEC,

91/368/EEC,

93/C

133/04,

93/68/EEC

Standards

Arc

Welding

Equipment

Part

Welding

Power

Sources:

IEC

974-1

(April

1995

Draft

Revision)

Arc

Welding

Equipment:

Wirefeed

Systems:

lEO

974-4

(May

1995

Draft

Revision)

Degrees

Protection

Provided

Enclosures

(IP

Code):

IEC

529:1989

Insulation

Coordination

For

Equipment

With

Low-Voltage

Systems:

Part

Principles,

Requirements

and

Tests:

IEC

664-1:

1992

Electromagnetic

Compatibility,

(EMC):

50199

European

Contact:

Mr.

Luigi

Vacchini,

Managing

Director

MILLER

Europe

S.P.A.

Via

Privata

Iseo

20098

San

Giuliano

Milanese,

Italy

Telephone:

39(02)98290-1

Fax:

39(02)98281-552

dec_coni

1/96

Other manuals for 22A

This manual suits for next models

Table of contents

Other Miller Welding System manuals

Miller

Miller XPS 350 User manual

Miller

Miller SuitCase X-TREME 8VS CE User manual

Miller

Miller Swingarc DS-74S/D User manual

Miller

Miller Trailblazer 280 NT User manual

Miller

Miller SSW-2020ATT User manual

Miller

Miller Dynasty 210 DX User manual

Miller

Miller TRAVEL MAASTER SPT-1C User manual

Miller

Miller Maxstar 200 User manual

Miller

Miller PipePro 450 RFC User manual

Miller

Miller XMT 425 CC/CV User manual

Miller

Miller Gold Seal 422 User manual

Miller

Miller Millermatic 251 User manual

Miller

Miller SRH-444 User manual

Miller

Miller Millermatic 212 Auto-Set User manual

Miller

Miller AA40GB w/OCP User manual

Miller

Miller XMT 304 User manual

Miller

Miller Spectrum 625 X-TREME User manual

Miller

Miller Big Blue 500 Pro User manual

Miller

Miller ARC PAK 350 User manual

Miller

Miller SDX-575 User manual

Miller

Miller S-32P8 User manual

Miller

Miller SUITCASE 12RC User manual

Miller

Miller Maxstar 150 STH User manual

Miller

Miller Coolmate 3.5 CE User manual

Popular Welding System manuals by other brands

Berner

Berner PLASMACUT 54 instruction manual

Pro Spot

Pro Spot PR-155 Assembly instructions

Forney

Forney 210 operating manual

Thermal Arc

Thermal Arc 400S operating manual

Lincoln Electric

Lincoln Electric HANDYMIG 170I Operator's manual

GYS

GYS PROTIG 201 AC/DC Original instructions

TAFA

TAFA 30*8B35 owner's manual

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Technical specifications

ESAB

ESAB Buddy Arc 145 instruction manual

CIGWELD

CIGWELD 636804 use instructions

Red-D-Arc

Red-D-Arc DC-400 Operator's manual

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 owner's manual

Elettro

Elettro HI-MIG 3000 SYNERGIC instruction manual

WIA

WIA Weldmatic 270 CP132-2 Operator's manual

Sonics

Sonics H520T instruction manual

NewArc

NewArc RT2000 Operational manual

Hypertherm

Hypertherm powermax1000 Operator's manual

Lincoln Electric

Lincoln Electric POWER WAVE I400 Operator's manual