Miller Electric MOTORIZED SLIDE User manual

October

1985

FORM:

OM-1096A

OWN

ERS

MANUAL

rnIHEii

.~

MILLER

ELECTRIC

MFG.

CO.

718

BOUNDS

ST.

P.O.

Box

1079

APPLETON,

54912

USA

ADDITIONAL

COPY

PRICE

CENTS

IMPORTANT

_____________

Read

and

understand

the

entire

contents

both

this

manual

and

the

power

source

manual

used

with

this

unit,

with

special

emphasis

the

safety

material

throughout

both

manuals,

before

installing,

peratlng,

maintaining

this

equipment.

This

unit

and

these

instructions

are

for

use

only

persons

trained

and

experienced

the

safe

operation

welding

equipment.

not

allow

untrained

persons

install,

operate,

maintain

this

unit.

Contact

your

dIstributor

you

not

fully

understand

these

instructions.

Effective

With

Serial

No.

JF.22

MODEL

MOTORIZED

SLIDE

MOTORIZED

SLIDE

CONTROL

MSC-2

NWSA

CODE

NO.

4579

PRINTED

U.S.A.

LIMITED

WARRANTY

EFFECTIVE:

FEBRUARY

25,

1985

This

warranty

supersedes

all

MILLER

warranties

and

clusive

with

other

guarantees

warranties

expressed

implied.

LIMITED

WARRANTY

Subject

the

terms

and

condi-

the

case

Millers

breach

warranty

any

other

duty

tions

hereof,

Miller

Electric

Mfg.

Co.,

Appleton,

Wisconsin

with

respect

the

quality

any

goods,

the

exclusive

remedies

4

warrants

its

Distributor/Dealer

that

all

new

and

unused

therefore

shall

be,

Millers

option

(1)

repair

(2)

replacement

Equipment

furnished

Miller

free

from

defect

workman-

or,

where

authorized

writing

Miller

appropriate

cases,

(3)

ship

and

material

the

time

and

place

delivery

Miller.

the

reasonable

cost

repair

replacement

authorized

~.!

warranty

made

Miller

with

respect

engines,

trade

Miller

service

station

(4)

payment

credit

for

the

purchase

accessories

other

items

manufactured

others.

Such

pnce

(less

reasonable

depreciation

based

upon

actual

use)

upon

engines,

trade

accessories

and

other

items

are

sold

subject

to return

the

goods

Customers

risk

and

expense.

MILLERs

the

warranties

their

respective

manufacturers,

any

A)l

option

repair

replacement

will

FOB.,

Factory,

engines

are

warranted

their

manufacturer

for

one

year

from

Appleton,

Waconsin,

F.O.B.,

MILLER

authorized

service

date

original

purchase,

except

Tecumseh

engines

which

facility,

therefore,

compensation

for

transportation

costs

have

two

year

warranty.

any

kind

will

allowed.

Upon

receipt

notice

apparent

defect

failure,

Miller

shall

instruct

the

claimant

the

warranty

Except

specified

below,

Millers

warranty

does

not

apply

claim

procedures

followed.

components

having

normal

useful

life

less

than

one

(1)

year,

such

spot

welder

tips,

relay

and

contactor

points,

MILLERMATIC

parts

that

come

contact

with

the

welding

ANY

EXPRESS

WARRANTY

NOT

PROVIDED

HEREIN

AND

wire

including

nozzles

and

nozzle

insulators

where

failure

does

ANY

IMPLIED

WARRANTY,

GUARANTY

REPRESENTA

not

result

from

defect

workmanship

material.

TION

PERFORMANCE,

AND

ANY

REMEDY

FOR

BREACH

CONTRACT

WHICH,

BUT

FOR

THIS

PROVISION,

Miller

shall

required

honor

warranty

claims

war-

MIGHT

ARISE

IMPLICATION,

OPERATION

LAW.

ranted

Equipment

the

event

failure

resulting

from

defect

CUSTOM

TRADE

COURSE

DEALING,

INCLUDING

within

the

following

periods

from

the

date

delivery

Equip-

ANY

IMPLIED

WARRANTY

MERCHANTABILITY

ment

the

original

user:

FITNESS

FOR

PARTICULAR

PURPOSE,

WITH

RESPECT

ANY

AND

ALL

EQUIPMENT

FURNISHED

MILLER

Arc

welders,

power

sources

and

components

....

year

CLUDED

AND

DISCLAIMED

MILLER.

Original

main

power

rectifiers

years

(labor

year

only)

Allweldingguns,feeder/gunsandplasmatorches...

90days

EXCEPT

EXPRESSLY

PROVIDED

MILLER

All

other

Millermatic

Feeders

year

WRITING,

MILLER

PRODUCTS

ARE

INTENDED

FOR

Replacement

repair

parts,

exclusive

labor

days

ULTIMATE

PURCHASE

COMMERCIAL/INDUSTRIAL

Batteries

months

USERS

AND

FOR

OPERATION

PERSONS

TRAINED

AND

EXPERIENCED

THE

USE

AND

MAINTENANCE

provided

that

Miller

notified

writing

within

thirty

(30)

days

WELDING

EQUIPMENT

AND

NOT

FOR

CONSUMERS

the

date

such

failure.

CONSUMER

USE.

MILLERS

WARRANTIES

NOT

EXTEND

. .

TO,

AND

RESELLER

AUTHORIZED

EXTEND

submitted

the

ori~nal

user

wittun

the

foregoing

periods

MILLERS

WARRANTIES

TO,

ANY

CONSUMER.

ji

~ ~

J~

ERRATA

SHEET

After

this

manual

was

printed,

refinements

equipment

design

occurred.

This

sheet

lists

exceptions

data

appearing

later

this

manual.

AMENDMENT

SECTION

4

MAINTENANCE

TROUBLESHOOTING

Amend

Figure

4-1.

Circuit

Diagram

For

Motorized

Slide

Figure

4-1.

Circuit

Diagram

For

Motorized

Slide

Effective

With

Serial

No.

JJ494608

AMENDMENT

PARTS

LIST

**Fjrst

digit

represents

page

digits

following

dash

represent

item

no.

SURE

PROVIDE

MODEL

AND

SERIAL

NUMBER

WHEN

ORDERING

REPLACEMENT

PARTS.

RED

(CW)

ITO

0 0

505

504

502

50/

147

Amend

Parts

List

follows:

Dia.

Part

Mkgs.

No.

Circuit

Diagram

No.

SA-1

536

Replaced

With

Description

2-16

059712...

.059712.

2-19

090637...

.148315.

2-20

090634...

.148316.

2-21

007

532..

Deleted.

2-22

.C1

.. .

.089475... .148317.

4-20

090117..

Quantity

CLIP,

(qty

chg

Efl

w/KB107753)

BRACKET,

mtg

resistor/capacitor

(Eff

w/KB107753)

DOOR,

access

(Elf

w/KB1

07753)

Elf

w/KB1

07753

CAPACITOR,

polye

met

film

7.5uf

250

VAC

(Elf

w/KB107753)

107

623..

SWITCH,

job

stick

(Eff

w/JG026925)

TABLE

CONTENTS

Section

No.

Page

No.

SECTION

INTRODUCTION

General

Information

And

Safety

Receiving-Handling

Description

SECTION

INSTALLATION

2-1.

Location

Interconnecting

Cord

Installation

From

Motorized

Slide

MSC-2

3. Electrical

Connection

From

Automatic

Device

(Weld

Control)

The

MSC-2

Electrical

Input

Connection

For

MSC-2

Electrical

Connection

Motorized

Slide

With

System

9 5

Optional

Motorized

Slide

Control

With

System

Connections

Gun

Mounting

Plate

SECTION

OPERATOR

CONTROLS

Limit

Switch

Limit

Switch

(Customer

Supplied)

3-3.

MSC-2

Motorized

Slide

Control

(Joystick;

Standard

MSC-2

And

Optional

With

The

SYSTEM

SECTION

MAINTENANCE

TROUBLESHOOTING

Interconnecting

Cords

4-2.

Slide

Drive

Belt

Fuse

Protection 8

Troubleshooting

Chart

SEeBONt

INTRODUCTION

Input



Power

Slide

Load

Capacity*

Travel

Speed

Total

Slide

Travel

Voltage

Motorized

Slide

Control

eig

Net

Ship

115

Volts

Vertical

Mtg.

lbs.

(34

kg)

Horizontal

Mtg.

lbs.

(33

kg)

ipm

(0.457

mpm)

ipm**

(0.686

mpm)

in.

(127

mm)

Volts

lbs.

(14.5

kg)

lbs.

(20.4

kg)

*Capacities

given

are

in.

**With

optional

pulleys.

(305

mm)

from

slide

cover

face

plate

(see

Figure

1-3).

Figure

Specifications

Motorized

Slide

Dimensions

Dimension

Inches

Millimeters

5-1/16

129

B 4-1/4

108

127

12-7/8

327

13/32

5/8

356

11-3/16

284

9-3/16

233

5/8

9-3/8

238

8-1/8

206

5-19/32

142

14-3/8

in.

mounting

feet.

(365

mm)

bottom

MSC-2

Dimensions

Dimension

Inches

Millimeters

2-7/8

1-7/16

1/4

4-11/16

119

5-1/4

133

4-1/2

114

251

5-1/4

133

229

9-1/2

241

8-3/4

222

3/8

203

127

1-1/2

Motorized

Slide

Base

Pan

Mounting

Feet

TC-091

229

TC-106

544

Figure

Overall

Dimensions

OM-1096

Page

DISTANCE

DISTANCE**

In.



_______

(1219

mm)

In.

(1067

mm)~

In.



(914

mm)~

in.



(762

mm)

24in.



(610

mm)

iBm.



(457

mm)

121n.



(305

mm)

in.

(152

mm)

in.

mm)

lbs.

VERTICAL

OPERATION

lbs.

LOAD

WEIGHT

48in.

(1219

mm)

421n.

(1067

mm)

in.



(914

mm)

in.



(762

mm)

in.



(610

mm)

in.



(457

mm)

in.



(305

mm)

6in.



(152

mm)

lbs.

HORIZONTAL

OPERATION

in.

referenced

from

motorized

slide

cover

(face

plate),

and

not

from

equipment

mounting

plate.

**Center

gravity

distance

from

motorized

slide

cover

(face

plate)

Figure

Weight

And

Distance

Charts

RECEIVING-HANDLING

Prior

installing

this

equipment,

clean

all

packing

material

from

around

the

unit

and

carefully

inspect

for

any

damage

that

may

have

occurred

during

shipment.

Any

claims

for

loss

damage

that

may

have

occurred

transit

must

filed

the

purchaser

with

the

carrier.

copy

the

bill

lading

will

furnished

the

manufacturer

quest

occasion

file

claim

arises.

When

requesting

information

concerning

this

equip

ment,

essential

that

Model

Description

and

Serial

(or

Style)

Number

the

equipment

supplied.

kg)

(18

kg)

(27

kg)

(36

kg)

in.

mm)

TA-lOG

651

lbs.

100

lbs.

120

lbs.

140

lbs.

160

lbs.

kg)

(18

kg)

(27

kg)

(36

kg)

(45

kg)

(54

kg)

(64

kg)

(73

kg)

LOAD

WEIGHT

TA-106

652

WARNING

____________

statements

include

installation,

operating,

and

maintenance

procedures

practices

which

not

carefully

followed could

result

serious

personal

injury

loss

life.

CAUTION

statements

include

installation,

operating,

and

maintenance

procedures

practices

which

not

carefully

followed could

result

minor

personal

injury

damage

this

equipment.

GENERAL

INFORMATION

AND

SAFETY

General

Information

presented

this

manual

and

various

labels,

tags,

and

plates

provided

the

unit

pertains

equipment

design,

installation,

operation,

maintenance,

and

troubleshooting

which

should

read,

understood,

and

followed

for

the

safe

effective

use

this

equip

ment.

Safety

The

installation,

operation,

maintenance,

and

troubleshooting

arc

welding

equipment

requires

practices

and

procedures

which

ensure

personal

safety

and

the

safety

others.

Therefore,

this

equipment

installed,

operated,

and

maintained

only

qualified

persons

accordance

with

this

manual

and

all

plicable

codes

such

as,

but

not

limited

to,

those

listed

the

end

Section

Safety

Rules

For

Operation

Arc

Welding

Power

Source

the

welding

power

source

Owners

Manual.

Safety

instructions

specifically

pertaining

this

unit

pear

throughout

this

manual

highlighted

the

signal

words

and

___________

which

identify

different

levels

hazard.

IMPORTANT

third

signal

word,

_______________

highlights

instruc

tions

which

need

special

emphasis

obtain

the

most

efficient

operation

this

equipment.

WARNING

CAUTION

OM-1096

Page

DESCRIPTION

The

motorized

slide

design

provide

accurate

movement

welding

gun

either

horizontally

vertically.

obtain

both

vertical

and

horizontal

gun

movement,

optional

adapter

plati

and

two

slides

must

used.

MSC-2

(Motorized

Slide

Control)

SYSTEM

weld

control

will

provide

electrical

power

and

control

gun

movement

the

slide.

When

used

with

SYSTEM

gun

movement

the

slide

obtained

automatically;

however,

manual

con

trol

desired,

optional

Slide

Control

(joystick)

available

for

installation

the

SYSTEM

unit.

When

used

with

the

MSC-2,

gun

movement

the

slide

obtained

manually

with

the

MSC-2

slide

control

(joystick).

terminal

strip

inside

the

MSC-2

provided

for

connecting

automatic

device

(weld

control)

obtain

automatic

control.

slide

movement.

Automatic

Device

(Weld

Control)

SECTION

INSTALLATION

TA~Q99

202

Slide

Control

Handle

(Joystick)

Front

Access

Cover

Securing

Screw

Strain

Relief

Clamp

(For

User

Connections)

Receptacle

RC3:

Right-Left

Control

TA.098

878

Customer

Supplied

Cord

Motorized

Connected

Terminal

Slide

Strip

Inside

MSC-2

Figure

Motorized

Slide

And

MSC-2

With

Automatic

Device

Connection

Diagram

Fuse

Pilot

Light

Power

Switch

Up-Down

Control

(RC2

Not

Shown)

115

VAC

Power

Plug

Figure

MSC-2

Connections

And

Controls

OM-1096

Page

The

motorized

slide

shipped

with

ten

foot

terconnecting

cord.

Mount

and

secure

slide

desired

location,

within

ten

feet

the

SYSTEM

weld

control

MSC-2,

using

the

provided

mounting

holes.

Two

slides

can

installed

together

for

up/down

and

right/left

movement.

Installing

optional

adapter

plate

onto

first

slide

allows

installation

second

slide.

_________

TA-099203

Figure

Terminal

Strip

Inside

MSC-2

The

MSC-2

may

installed

permanent

location,

within

ten

feet

both

the

motorized

slide

and

115

volts

power

source.

Mount

and

secure

the

MSC-2

the

desired

location

using

the

provided

moun

ting

holes

the

case.

2-2.

INTERCONNECTING

CORD

INSTALLA

TION

FROM

MOTORIZED

SLIDE

MSC-2

(Figures

2-1

And

2-2)

Connect

the

4-socket

plug

one

end

interconnecting

cord

(supplied

with

slide)

the

4-pin

receptacle

RC1

gear

housing

motorized

slide.

Align

keyways

and

insert

plug

into

receptacle

and

rotate

plug

threaded

collar

clockwise.

Route

remaining

end

interconnecting

cord

MSC-2,

and

connect

4-pin

plug

the

appropriate

4-socket

receptacle.

The

front

receptacle

RC3

labeled

RIGHT-LEFT

controls

slide

mounted

horizontally,

and

the

rear

receptacle

RC2

labeled

UP-DOWN

controls

slide

mounted

vertically

(see

Figure

2-2).

ELECTRICAL

CONNECTION

FROM

AUTOMATIC

DEVICE

(Weld

Control)

THE

MSC-2

(Figures

2-1, 2-2,

And

2-3)

The

MSC-2

designed

with

remote

automatic

control

capability.

For

automatic

device

control

slide

movement,

must

have

unique

contact

closure

for

each

desired

direc

tion,

two

slides

directions)

are

desired,

the

automatic

device

must

have

four

different

relays.

Direc

tional

control

connections

contact

closures

MSC-2

terminal

strip

are

shown

Figure

2-3.

Depending

connections

made

MSC-2

terminal

strip

shown

Figure

2-3,

and

the

position

the

installed

motorized

slide,

the

gun

mounting

plate

will

move

when

contact

closes

and

stop

when

that

con

tact

opens.

Timing

the

contact

closures

with

regard

gun

movement

must

controlled

the

automatic

device.

make

connections

from

automatic

device

the

MSC-2,

proceed

follows:

I~YIjl~lI~c~

ELECTRIC

SHOCK

can

kill.



not

touch

live

electrical

parts.



Shut

down

weld

control,

MSC-2,

and

we/ding

power

source

and

disconnect

them

from

line

power

employing

lockout/tagging

procedures

before

beginning

this

installation.

Lockout/tagging

procedures

consist

padlocking

line

disconnect

switch

open

position,

removing

fuses

from

fuse

box,

shutting

off

and

red-tagging

circuit

breaker

other

disconnecting

device.

Open

hinged

front

cover.

Route

leads

from

automatic

device

through

strain

relief

clamp

located

the

same

side

the

MSC-2

the

power

cord

(see

Figure

2-2)

and

terminal

strip

iT.

Make

connections

for

slide

movement

desired

with

regard

position

installed

slide

ter

minal

strip

inside

unit

(see

Figure

2-3).

IMPORTANT:

_________

The

motor

operates

means

maintained

contact

closure

contact

closure

this

case

set

contacts

with

electrical

power

applied

them).

not

allow

motor

receive

two

opposing

contact

closure

signals

the

same

time.

not

allow

contact

closure

maintained

after

the

slide

has

reached

the

end

its

travel

limit

switch

may

used

stop

slide

movement

desired

overriding

the

contact

closure).

Tighten

strain

relief

clamp

screws.

and

secure

cover.

-4.

ELECTRICAL

INPUT

CONNECTION

FOR

MSC-2

(Figure

2-2)

WARNING:

ELECTRIC

SHOCK

can

kilt.



not

touch

live

electrical

parts.



not

cut

ground

terminal

off

plug.



Ground

accordance

with

National

Electrical

Code,

state,

and

local

codes.

This

unit

will

electrically

hot

internally

when

the

115

vac

plug

connected

energized

supply.

The

MSC-2

equipped

with

115

volts

3-prong

parallel

plug.

Connect

the

plug

matching,

grounded

receptacle.

LOCATION

(Figures

1-2

And

2-1)

IMPORTANT

______________

The

slide

should

mounted

with

the

motor

(on

top)

keep

the

motor

and

cables

free

from

heat

and

weld

spatter.

001

1~łi

~10

circuit

common

Down

Right

Left

OM-1096

Page4

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