Microcar MC1 User manual

MICROCAR

WORKSHOP TECHNICAL MANUAL

INTRODUCTION

This manual has been made to help you in the repairing and maintenance

operations. It contains all the details about the car and the indications for the fitting

and unfitting.

We advice you to read very carefully the paragraphes linked to your interventions.

Our After Sales department stays at your disposal for any further information.

With the aim of improving its models, MICROCAR specifies this whole brochure is not contractual

and keeps the right to change (without warning) its car specifications.

Concept / ATTRAITS GRAPHIC 05 49 71 20 62

SUMMARY

Pages

SUPPLYING .................................................... 4

IDENTIFICATION ............................................ 5

LIFTING ...........................................................5

TECHNICAL CHARACTERISTICS ........... ......6

D...OOR REMOVAL..............................................8

INTERIOR DOOR MAINTENANCE ................... 9

REAR DOOR ......................................... ..........14

FRONT BUMPERS REMOVAL.................. ......19

FRONT WINGS REMOVAL..............................20

DOOR HINGES REMOVAL............................. 22

BONNET REMOVAL ...................................... 22

OPTI.C LIGHTS REMOVAL............................ 22

BACK BUMPERS REMOVAL ........................ 23

HATCHBACK OPENING SWITCH REMOVAL.24

INTERIORTRIM REMOVAL........................... 25

SAFETY BELT RETRACTOR REMOVAL..... 27

TR.IM ROOF CHANGING............................... 27

D.ASHBOARD REMOVAL............................... 29

REVERSER LEVER REMOVAL.................... .35

R.EAR QUARTER PANEL REMOVAL........... 36

BACK WING REMOVAL ................................ 37

WINDSCREEN REMOVAL...............................42

ROOF REMOVAL ........................................... 44

B..ODY SIDE REMOVAL................................. 46

SOU..NDPROOFING FLOOR KIT GLUING.... 50

SOUNDPROOFING KIT APRON GLUING.....51

ABS REPAIRING............................................. 52

ALUMINIUM REPAIRING ............................. 53

FLOOR REPAIRING ...................................... 54

CARPET REPAIRING .................................... 55

Pages

P.AINTING COMPONENTS AND REPAIRING...... ..56

SOUNDPROOFING ENGINE PANEL REMOVAL... 58

TRANSMISSION REMOVAL.................................... 60

TRANSMISSSION GAITER CHANGING................................ 61

VARIATOR REMOVAL ............................................ 62

RECEPTOR PULLEY REMOVAL............................. 66

RE.VERSER DRIVE AXLE REMOVAL....................... 68

RE..VERSER DRIVE AXLE BOX REMOVAL............... 71

STARTER REMOVAL .............................................. 74

ENGINE REMOVAL ................................................. 75

ENGINE CRADLE REMOVAL................................. 76

ENGINE.CRADLE EQUIPEMEMENT...................... 78

BR.AKE PAD REPLACING....................................... 88

FRONT HUB BEARING REPLACING ..................................90

FRON T HUB BEARING REPLACING .................................94

STEERING............................................................... 96

BRAKING SYSTEM BLEEDING ....................... ......99

PARKING BRAKE REGULATING ....................... 100

BACK EXHAUST ................................................... 101

ELECTRIC SYSTEM ............................................ 102

FUSES ................................................................... 103

LOAD VOLTAGE CONTROL ................................ 104

FRONT WINDSCREEN ......................................... 105

INSTRUMENT ADJUSTMENT .........................107

VENTILATION CONNECTING .............................. 108

ENCLOSED ........................................................... 109

ELECTRIC PLANS

TECHNICAL INFORMATION N°247

TECHNICAL INFORMATION N° 249

SUPPLYING

Engine oil

Box oil

Brake liquid

Coolant

liquid

Windscreen washer

QUANTITIES

1,50 liter

0,50 liter

3 liters

The level in the

radiator must be 1cm

above the radiator fins

1 liter

SUPPLYING TYPE

CERAMIC SYMBOL 5W40

TRANS EPA 80W90

DOT 4 blue ribbon

TRANSFLUID

Windscreen washer IGOL

LIFTING

CAR IDENTIFICATION

With a workshop jack, use only the lifting points as shown below.

NOTA : Take care to insert

a wood block between the

jack and the car.

FRONT :

Under the carcase of the body

BACK

Under the carcase of the body

Constructor plate

The constructor plate is situated inside the car

on the front right pillar (under the instrument

panel below the passenger seat). 1-Vin number

2-Homologation number

3-Painting reference number

vin number

The vin number is put on the right side member

near the passenger seat.

1 2 3

Engine

Brand ............................................................................ LOMBARDINI

Type ................................................................................ LDW 502/M3

Cycle ............................................................................... Diesel (4 times)

Cubic capacity......................................................................... 505 cm3

Cylinders ............................................................................. 2in lines

Coolant ........................................................................... Liquid

Used fuel ......................................................................... Diesel

Feed type ........................................................................ Injection (electric pump)

Fuel tank capacity ........................................................... 16 liters

Electric feed ................................................................... Alternator

Movement transmission

Gearbox with continual variation automatic transmission with reverse and forward gear.

Automatic centrifugal clutch.

Maximum speed authorized.

Suspension

Double action, hydraulic shock absorbers with front and back helical springs

Direction

Direction type : rack (without maintenance)

Steering diameter :8.20m

Braking

Service brake : hydraulic double circuit which acts on front and back wheels

Parking brake : mechanical, it acts on the 2 back wheels

Wheels

Sizes : 145/60R13 65S

Wheels pressure:Front = 1,6 bar.

Back = 1,8 bar.

Body

Carcase in aluminium mechanical soldered profiles

Floor and apron in SANDWIFORM cellular composite panels

ABS trim

Weight and size

Discharged weight : 348 kg.

Running weight : 400 kg.

Total athorized loaded weight : 620 kg.

TECHNICAL CHARACTERISTICS

SIZES : (in mm)

To take out the door, open the bonnet and unplug

the battery using the red speed disconnecting cable terminal

(+).

Take off the ducts of the body pillar, take out and unplug

the 2 connectors of the window winder beam and central locking

✱.

✱It depends on the version

DOOR REMOVAL

Hold the door with the handle and put the 2 fixing screws

of the hinges.

(Set screw 7 N/m)

The fitting of the door is made at the reverse from the

removal operations.

Before intervening on any components of the

electric setting, unplug the positive cable (red)

of the battery.

Take the fixing screw out of the interior door opening

switch.

INTERVENTIONS

ON THE INTERIOR DOOR

EQUIPEMENTS

Take out the cap of the handle.

With a screwdriver, unclip the opening tip on the

handle.

Take out the command.

Take off the trim starting in a conner

(fixed with a VELCRO strip)

We advice you to hold the sticker VELCRO

to avoid that it comes undone.

Take out the interior and exterior lock.

With a cuciform screwdriver, unscrew the fixing screw and take off

the plastic handle.

Take out the 2 fixing screws of the exterior lock

(key 6 sections).

LOCK AND CYLINDER LOCK DOORS

NOTA:to make the following operations easier, we advice

you to take the door out.

(see chapter "door removal" page 8)

Take out the central locking rod inside the door.

Take out the cylinder lock,pulling up its fixing fork and taking

off thecylinder lock from its place.

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