MFZ Ovitor CS 110 User manual

Operating Instructions for CS 110 Door Controls EN

CS 110 Door Controls / Rev. A 05 – 1

2 – CS 110 Door Controls / Rev. A 05

1. Contents

1. Contents 2

2. Information in this document 2

3. General safety instructions 3

4. Product overview 4

5. Initial operation 6

6. Initialisation 11

7. Changing the direction of rotation 11

8. Setting the travel limits 11

9. Programming using the LCD Monitor 13

10. Navigator (only with the LCD monitor) 14

11. Input mode (LCD monitor) 15

12. Error indication and elimination 16

13. Door cycle counter 17

14. Technical data 17

15. EC Declaration of Incorporation 18

Original Operating Instructions

−Protected by copyright.

−No part of this manual may be reproduced without our

prior approval.

−Subject to alterations in the interest of technical progress.

−All dimensions are given in millimetres.

−The illustrations are not true to scale.

Meaning of symbols

DANGER!

Safety notice indicating a danger that will directly result in

death or severe injury.

WARNING!

Safety notice indicating a danger that can result in death or

severe injury.

CAUTION!

Safety notice indicating a danger that can result in slight or

moderate injuries.

NOTICE

Safety notice indicating a danger that can result in damage

to property or in irreparable damage to the product

CHECK

Reference to a check that needs to be carried out

REFERENCE

Reference to separate documents that must be observed

Instruction requiring action

−List, itemisation

ÔReference to other sections of this document

2. Information in this document

CS 110 Door Controls / Rev. A 05 – 3

3. General safety instructions

DANGER!

Failure to comply with the documentation could

result in life-threatening danger!

Be sure to follow all the safety instructions in this docu-

ment.

Warranty

The warranty with regard to function and safety is only valid

if the warnings and safety instructions in these operating

instructions are observed.

MFZ Antriebe GmbH + Co. KG accepts no liability for personal

injury or material damage arising from failure to observe the

warnings and safety instructions.

MFZ shall not provide a warranty and does not accept any

liability for damage arising from the use of non-approved

replacement parts or accessories.

Use for the intended purpose

The CS 110 control unit is intended exclusively for the

purpose of controlling door systems that have mechanical or

electronic (AVE) travel limit systems.

Keep remote control units out of the reach of children and

do not allow children to play with xed regulating or control

devices.

Target group

Only qualied and trained specialist tters are allowed to

install the door operator and carry out mechanical servicing

work.

Qualied and trained specialist tters must have the follow-

ing:

− - Knowledge of the general and specic safety and

accident-prevention regulations

−- Knowledge of all the relevant regulations

−Training in the use and care of appropriate safety equip-

ment

−The ability to recognise the risks associated with the instal-

lation work

Only qualied and trained electricians are allowed to connect

up the door operator to the power supply and to carry out

electrical servicing work.

Qualied and trained electricians must have the following:

− Knowledge of the general and specic safety and accident-

prevention regulations

−Knowledge of the relevant electrotechnical regulations

−Training in the use and care of appropriate safety equip-

ment

−The ability to recognise the risks associated with electricity

Instructions relating to installation and connection

−Before commencing electrical works, the system must be

disconnected from the power supply. Measures must be

taken to ensure that the power supply remains switched off

for the duration of the works.

−The local safety regulations must be observed.

−Power cables must be laid separately from control cables.

Regulations and test specications

The following regulations must be complied with when

connecting, programming or servicing the unit. (The list is not

exhaustive.)

Construction product standards

− EN 13241-1 (Products without re resistance or smoke

control characteristics)

−EN 12445 (Safety in use of power operated doors - Test

methods)

−EN 12453 (Safety in use of power operated doors - Requi-

rements)

−– EN 12635 (Garage doors and gates - Installation and

use)

−EN 12978 (Safety devices for power operated doors and

gates - Requirements and test methods)

4 – CS 110 Door Controls / Rev. A 05

EMC

−EN 55014-1 (Electromagnetic compatibility - Requirements

for household appliances)

−EN 61000-3-2 (Limits for harmonic current emissions)

− EN 61000-3-3 (Limitation of voltage changes, voltage uc-

tuations and icker in public low-voltage supply systems)

−EN 61000-6-2 (Electromagnetic compatibility (EMC) - Part

6-2: Generic standards - Immunity for industrial environ-

ments)

−EN 61000-6-3 (Electromagnetic compatibility (EMC) - Part

6-3: Generic standards - Emission standard for residential,

commercial and light-industrial environments)

Machinery standards

−EN 60204-1 (Safety of machinery - Electrical equipment of

machines, Part 1: General requirements)

−EN 12100-1 (Safety of machinery - Basic concepts, general

principles for design, Part 1: Basic terminology, methodo-

logy)

Low-voltage electricity

−EN 60335-1 (Household and similar electrical appliances -

Safety)

−EN 60335-2-103 (Particular requirements for drives for

gates, doors and windows)

Committee for Workplaces (Ausschuss für Arbeitsstätten -

ASTA)

−ASR A1.7 (Technical Regulations for workplaces - Doors

and gates)

4. Product overview

4.1 Models available

The following models of the CS 110 control unit can be

supplied:

−CS 110 control unit integrated in the operator

−CS 110 control unit in CS Mini housing

−CS 110 control unit in CS Standard housing -

All of these models can be tted with a plug-in radio receiver.

The following housing models can be supplied:

−Housing unit with 3-button input unit CS

−Housing unit with 3-button input unit KDT

−Housing with ON/OFF key switch

−Housing with mains switch

−Housing with emergency stop button

The operating instructions describe the connection options

and programming procedures for the following models:

−CS 110 control unit with CSI buttons

−CS 110 control unit with LCD display board CS 250 / 110

General safety instructions

CS 110 Door Controls / Rev. A 05 – 5

4.2 Main circuit board of the CS 110

F1 = 250 mA

400V

230V

- + P

X16X15

X21

X18 X19

X17

X14

L2 L3 L1

U V WX2

X13

X11

X10

X9X8X7X6

X5X4

X12

Key:

PE: Protective earth terminal block

X1: Mains power supply terminal

block

X2: Motor terminal block

X3: Network selection terminal block

X5: Relay terminal block

X8: Emergency stop terminal block

X9: 3-button input unit terminal

block

X11: Mechanical limit switch terminal

block

X12: Connector for RS485 devices

X14: Operating mode terminal block

X15/X16: Circuit card terminal block

X17: Radio terminal block

X18: Terminal block for buttons on

housing

X19: Terminal block for additional

shut-off system

X21: AVE RS485

K1: Relay

K3: Reversing contactor

F1: 250 mA fuse

6 – CS 110 Door Controls / Rev. A 05

5.1 General

WARNING!

To ensure that the system functions properly, the following

conditions must apply:

−The door is installed and functions properly.

−The MFZ geared motor is installed and ready for opera-

tion.

−The command and safety devices are installed and

function properly.

−The control unit housing with the CS 110 control unit is

installed.

NOTICE

The door, the MFZ geared motor and the command and

safety devices must be installed in accordance with the

relevant manufacturer’s instructions.

WARNING!

To ensure that the control unit functions properly, the

following conditions must apply:

−The supply voltage must correspond to the voltage

shown on the type plate.

−The supply voltage must correspond to the voltage of the

door operator.

−With a three-phase current supply, a clockwise rotating

eld must be ensured.

−If a permanent connection is to be made, an all-pole

mains switch must be installed.

−With a three-phase current supply, only three-pole circuit

breakers (10 A) may be used.

WARNING!

Before switching on the control unit for the rst time,

check to ensure that the cabling works are complete and

that all the motor connections are secure at both the

motor and the control unit. All control voltage inputs are

separated galvanically from the mains power supply.

5. Initial operation

5.2 Connection to the mains power supply

Detailed circuit diagram showing mains power connec-

tion (400 V / 230 V / 3-phase)

230 V

400 V

400V 3~/PE

230V 3~/PE

Detailed circuit diagram showing mains power con-

nection (230 V / 1-phase)

230V 1~/N/PE

230 V

NOTICE

If the bridge is placed in the wrong position at X3, perma-

nent damage to the controls may be caused!

REFERENCE

See page 17 for technical data.

CS 110 Door Controls / Rev. A 05 – 7

NOTICE

Changing the direction of rotation:

After the door operator has been connected, press the

OPEN and CLOSE buttons to check that the direction of

rotation is correct.

If the movement of the door does not correspond to the

buttons pressed, the connections at terminals U and V (or

OPEN/CLOSE) must be swapped over.

NOTICE

Safety switches of the door operator:

If the AVE Standard electronic limit switch is used, the

safety switches of the operator will be connected via the

AVE connector, which means that a bridge must be inserted

at X2:1/2.

5.3 Connection of the door operator

3-phase operator

1-phase operator

a = Thermo switch

b = Emergency release / emergency hand chain /

emergency hand crank

OPEN

a = Thermo switch

b = Emergency release / emergency hand chain /

emergency hand crank

8 – CS 110 Door Controls / Rev. A 05

Initial operation

5.4 Connection of limit switches

NOTICE

The limit switch settings are programmed automatically

during initial operation.

The type of limit switch used can be entered in the Input

menu.

a) Mechanical limit switches

X11

1 = Limit switch,

OPEN

2 = Limit switch,

3 = Pre-limit switch,

b) Electronic limit switch RS485

CS 110 in housing

X21

The numbers on the connector are

also the numbers of the leads:

4: Safety circuit input

5: RS 485 B

6: GROUND

7: RS 485 A

8: Safety circuit output

9: 12VDC

NOTICE

If no limit switch is connected at RS885, then the

safety circuit (4/8) must be bridged.

c) Electronic limit switches

CS 110 control unit integrated in the operator

X22 (on the plug-in circuit board)

The numbers on the connector are

also the numbers of the leads:

1: 5VDC

2: Signal 1

3: Signal 2

4: GROUND

5.5 Connection of safety devices

1: Emergency stop

or door safety circuit

NOTICE

If no emergency stop is connected, the input must be

bridged.

CS 110 Door Controls / Rev. A 05 – 9

3-button input unit - external button (KDT)

External key switch

NOTICE

If no stop system is connected at X9, then the input must be

bridged.

5.7 Connection for relay output

STOP

OPEN

STOP

OPEN

5.6 Connection of command devices

CSI 3-button input unit

X12

4: Safety circuit input

5: RS 485 B

6: GROUND

7: RS 485 A

8: Safety circuit output

9: 12VDC

NOTICE

If no CSI button input unit is connected, then the

safety circuit (4/8) must be bridged.

CS 3-button input unit

X18

STOP

OPEN

10 – CS 110 Door Controls / Rev. A 05

Initial operation

5.8 Plug-in module

X15

X16

LED 1

LED 2

X15 X16

X22

LED 2 LED 1

NOTICE

Operation is not possible without the plug-in module.

5.9 Operating mode selector switch

X14

J1 Mode of operation for closing

direction:

Open: deadman mode

Closed: press-and-release

J2 Mode of operation for opening

direction:

Open: deadman mode

Closed: press-and-release

NOTICE

Operation with the press-and-release mode is allowed only

if the safety devices required by the regulations are in place.

5.10 Options

5.10.1 Radio receiver - CS plug-in radio system

X17

Program the transmission code:

1. Give the programming button of the receiver a short

press (holding for less than 1.6 seconds). The

programming mode will be activated. The LED of the

receiver ashes.

2. Press the channel button of your transmitter. When

the radio control system has saved the transmission

code, the LED of the receiver will light up and remain

lit for approximately 4 seconds.

5.10.2 Module - additional shut-off system

X19

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